Kenworth T800 Recalls & Complaints by Model Year
NHTSA lists 133 safety recalls and 33 owner complaints across 39 model years of the Kenworth T800 (1987–2025). The most-complained-about year is 1999.
Pick your Kenworth T800 model year
- 1987
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- 2024
- 2025
| Model year | Recalls | Complaints |
|---|---|---|
| 2025 Kenworth T800 | 1 | 0 |
| 2024 Kenworth T800 | 4 | 0 |
| 2023 Kenworth T800 | 1 | 0 |
| 2022 Kenworth T800 | 1 | 0 |
| 2021 Kenworth T800 | 1 | 0 |
| 2020 Kenworth T800 | 9 | 0 |
| 2019 Kenworth T800 | 8 | 0 |
| 2018 Kenworth T800 | 11 | 1 |
| 2017 Kenworth T800 | 8 | 0 |
| 2016 Kenworth T800 | 12 | 1 |
| 2015 Kenworth T800 | 12 | 0 |
| 2014 Kenworth T800 | 12 | 0 |
| 2013 Kenworth T800 | 8 | 0 |
| 2012 Kenworth T800 | 10 | 1 |
| 2011 Kenworth T800 | 13 | 1 |
| 2010 Kenworth T800 | 11 | 1 |
| 2009 Kenworth T800 | 19 | 2 |
| 2008 Kenworth T800 | 25 | 1 |
| 2007 Kenworth T800 | 20 | 1 |
| 2006 Kenworth T800 | 13 | 4 |
| 2005 Kenworth T800 | 12 | 3 |
| 2004 Kenworth T800 | 12 | 3 |
| 2003 Kenworth T800 | 7 | 1 |
| 2002 Kenworth T800 | 6 | 0 |
| 2001 Kenworth T800 | 10 | 1 |
| 2000 Kenworth T800 | 10 | 1 |
| 1999 Kenworth T800 | 12 | 4 |
| 1998 Kenworth T800 | 8 | 1 |
| 1997 Kenworth T800 | 9 | 1 |
| 1996 Kenworth T800 | 8 | 1 |
| 1995 Kenworth T800 | 5 | 2 |
| 1994 Kenworth T800 | 3 | 2 |
| 1993 Kenworth T800 | 1 | 0 |
| 1992 Kenworth T800 | 1 | 0 |
| 1991 Kenworth T800 | 4 | 0 |
| 1990 Kenworth T800 | 3 | 0 |
| 1989 Kenworth T800 | 3 | 0 |
| 1988 Kenworth T800 | 2 | 0 |
| 1987 Kenworth T800 | 2 | 0 |
What Kenworth T800 owners complain about
Across all model years, owners have filed 33 complaints with NHTSA. The 1999 model year has the most, with 4.
All Kenworth T800 recalls (133)
Every NHTSA safety campaign that lists a Kenworth T800, most recent first, with the model years each one covers.
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Arm (steering) and tie rod assembly (steering)
PACCAR Incorporated (PACCAR) is recalling certain 2024 Peterbilt 367, 389, 548, Kenworth T480, T800, 2024-2025 Peterbilt 520, 567 and Kenworth T880 vehicles with PACCAR 20k steer axles. The steering arm and/or tie rod bracket fasteners may fail, resulting in a loss of steering control.
Remedy: Dealers will install new correctly torqued fasteners, free of charge. Owner notification letters were mailed January 21, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 or Peterbilt's customer…
Model years: 2024
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Fuel pump (fuel system)
PACCAR Incorporated (PACCAR) is recalling certain 2025 Kenworth C500, T680, T800, T880, W900, W990, Peterbilt 567, 579, and 589 trucks, equipped with Cummins X15 diesel engines. The fuel pump barrels may fracture and cause a fuel leak, which can result in an engine stall.
Remedy: Dealers will replace the fuel pump barrels, free of charge. Owner notification letters were mailed November 15, 2024. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at…
Model years: 2025
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Reservoir/tank (service brakes)
PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 vehicles. The air tanks have an…
Remedy: Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR…
Model years: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
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Arm (steering)
PACCAR Incorporated (PACCAR) is recalling certain 2024 Peterbilt 367, 389, 520, 567, and Kenworth T800, T880, W900, and W990 trucks. The bearing journals may not be fully seated in the steering knuckle assemblies, preventing the proper installation of the wheel end hub assemblies.
Remedy: Dealers will inspect and replace the steering knuckle assemblies as necessary, free of charge. Owner letters were mailed February 23, 2024. Owners may contact Peterbilt customer service at 1-940-591-4220 and/or…
Model years: 2024
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Seat belts
PACCAR Incorporated (PACCAR) is recalling certain 2020 Kenworth T660, 2018-2024 Kenworth T800 and W900 vehicles. An additional spacer may have been added to the joint that connects the seat to the seat belt tether and buckle, causing an unsecured connection.
Remedy: Dealers will inspect and remove the additional spacer and replace the bolt, as necessary, free of charge. Owner letters were mailed March 20, 2024. Owners may contact PACCAR's customer service at 1-425-828-5888.…
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Critical fasteners (steering)
PACCAR Incorporated (PACCAR) is recalling certain 2018-2020 Kenworth T270, T370, T440, T470, T660, T680, T880, T800, W900, W990; and 2018-2020 Peterbilt 330, 337, 348, 365, 367, 389, 520, 567, and 579 vehicles. The Dana D-Series axle steer arm fasteners that attach the steering arm to the steering knuckle may fail.
Remedy: Dealers will replace and torque the steer arm fasteners, at no charge. Owner notification letters were mailed November 8, 2022. Owners may contact Kenworth customer service at 1-425-828-5888 and Peterbilt customer…
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Fuel rail (fuel system)
PACCAR Incorporated (PACCAR) is recalling certain 2018-2021 Peterbilt 337, 348, 365, 367, 520, 567, Kenworth T270, T370, T440, T470, T800 and T880 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Remedy: Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. Owners may contact PACCAR customer service at 1-425-828-5888 (Kenworth) or 1-940-591-4220 (Peterbilt). PACCAR's…
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Axle assembly (power train)
PACCAR Incorporated (PACCAR) is recalling certain 2020-2021 Peterbilt 348, 365, 367, 389, 520, 567 and Kenworth T800, T880, W900, W990 vehicles equipped with Watson and Chalin steerable lift axle suspension systems (model SL2065). The axles may have lower rear pivot bolts that are not long enough to sufficiently engage the locking…
Remedy: PACCAR will notify owners, and dealers will inspect suspect chassis and replace the pivot bolts, as necessary, free of charge. The recall began September 29, 2020. Owners may contact Kenworth customer service at…
Model years: 2020
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Electronic stability control (esc) and abs warning light (service brakes)
PACCAR Incorporated (PACCAR) is recalling certain 2008-2019 Peterbilt 330, 335, 337, 340, 348, 365, 367, 384, 386, 387, 388, 389, 567, 579 and 587 vehicles and 2008-2020 Kenworth T170, T270, T370, T660, T680, T800, T880, and W900 vehicles equipped with NAMUX Software. In the event that the Anti-lock Brake System (ABS) loses battery…
Remedy: PACCAR will notify owners, and dealers will update the NAMUX software within the cab control module, free of charge. PACCAR issued owners an interim notification on June 4, 2020. The recall began May 26, 2020. Owners…
Model years: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020
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Axle shaft (power train) and driveshaft (power train)
PACCAR Incorporated (PACCAR) is recalling certain 2020 Kenworth T800, T880 and W990 and Peterbilt 348, 367, 389, 520, and 567 vehicles. The forward rear axle output shafts may have been improperly heat treated during manufacturing, possibly resulting in the shafts fracturing.
Remedy: PACCAR will notify owners, and dealers will inspect and replace the output shafts, as necessary, free of charge. The recall began February 19, 2020. Owners may contact Kenworth customer service at 1-425-828-5888 or…
Model years: 2020
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Exterior (visibility)
PACCAR Incorporated (PACCAR) is recalling certain 2020 Peterbilt 520 and 579 vehicles and Kenworth T680, T880 and W990 vehicles. The mirror glass may detach from the mirror carrier plate due to inadequate adhesion.
Remedy: PACCAR has notified owners, and dealers will inspect the upper mirror glass/mirror carrier, replacing it as necessary, free of charge. The recall began May 31, 2019. Kenworth owners may contact PACCAR customer service…
Model years: 2020
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Non-powered axle assembly (suspension)
PACCAR Incorporated (PACCAR) is recalling certain 2020 Kenworth T680, T800, T880, W900 and W990 trucks. The rear axles may not contain oil.
Remedy: Paccar will notify owners, and Kenworth dealers will inspect all of the rear axles for the presence of oil. If no oil is present, the wheels ends will be removed and the bearings, hub and axle shaft will be inspected…
Model years: 2020
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Clutch assembly (power train)
PACCAR Incorporated (PACCAR) is recalling certain 2018-2019 Peterbilt 337, 348, 365, 367, 389, 567, 579 and 587 trucks and 2018-2019 Kenworth C500, T270, T370, T440, T660, T680, T800, T880 and W900 trucks equipped with automated manual transmissions. An internal component in the clutch assembly may fail, possibly resulting in unintended…
Remedy: PACCAR will notify owners, and dealers will update the transmission control module, free of charge. The recall began February 23, 2019. Owners may contact PACCAR customer service at 1-940-591-4220. PACCAR's numbers for…
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Diesel (engine and engine cooling)
PACCAR Incorporated (PACCAR) is recalling certain 2017-2019 Kenworth C500, T600, T660, T680, T800, T880 and W900 trucks, as well as Peterbilt 367, 386, 389, 567, 579 and 587 trucks, equipped with Cummins ISX15 or X15 diesel engines. In certain driving conditions, such as on a long down-hill grade, the fuel line may burst if the fuel…
Remedy: Cummins will notify owners, and dealers will replace the suspect fuel pump cooling circuit screen, free of charge. The recall began November 21, 2018. Owners may contact PACCAR customer service at 1-940-591-4220.…
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Electrical system: wiring and diesel (engine and engine cooling)
PACCAR Incorporated (PACCAR) is recalling certain 2016-2019 Kenworth C500, T660, T800, and W900 vehicles, equipped with 1.9M ISX15 engines. The engine harnesses may have been manufactured without check engine light (CEL) and stop engine light (SEL) circuits, preventing the driver from being warned of a serious engine problem.
Remedy: PACCAR will notify owners, and dealers will inspect or test the ISX15 engine harness, and install an overlay jumper harness to supply the missing CEL and SEL circuits, free of charge. The recall began November 30,…
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Electronic stability control (esc) and abs warning light (service brakes)
PACCAR Incorporated (PACCAR) is recalling certain 2017-2018 Peterbilt 567 and 579 trucks and 2015-2018 Kenworth T660, T680, T800, T880 and W900 trucks. In the event that the Anti-lock Brake System (ABS) loses battery and/or ignition power to the controller, the dash warning light for the ABS may not illuminate to warn the driver of the…
Remedy: PACCAR will notify owners, and dealers will update the NAMUX software within the cab control module, free of charge. PACCAR issued owners an interim notification on July 30, 2018. Owners may contact Peterbilt customer…
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Equipment
E-One Incorporated (E-One) is recalling certain 2013-2017 E-One Cyclone II, Quest, Typhoon, 2016 Freightliner M2 112, 2013-2015 International 7400, 2014-2017 International 4400, Freightliner M2 106, 2016-2017 Kenworth T370, and 2015 Kenworth T800 vehicles equipped with Hale pressure relief valves in the water pumps used for fire…
Remedy: E-One will notify owners, and a certified dealer or technician will install a stainless steel retaining ring, free of charge. The recall began on January 11, 2018. Owners may contact E-One customer service at…
Model years: 2015
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Tie rod assembly (steering) and steering
PACCAR Incorporated (PACCAR) is recalling certain 2016 Peterbilt 220, 320, 325, 330, 337, 348, 365, 367, 382, 384, 386, 389, 389G, 567, 579 and 587 trucks and Kenworth K170, T170, T270, T370, T440, T470,T660, T680, T800, T880, and W900 trucks equipped with certain Spicer D or E series steer axles. The castellated nut on the steer axles…
Remedy: PACCAR will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary. If the tie rod stud and knuckle on units cannot be sufficiently torqued, the dealer will…
Model years: 2016
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Fuel system, diesel
PACCAR Incorporated (PACCAR) is recalling certain 2017-2018 Peterbilt 367, 389, 567, 579 and 587 trucks, and 2018 Kenworth C500, T680, T800, T880 and W900 trucks equipped with Cummins ISX 15L engines. These engines have a fuel pump whose drive gear could possibly slip on its drive shaft, causing a fuel pump function loss, resulting in…
Remedy: Cummins will notify the vehicle purchaser, and Cummins dealers will replace the fuel pumps, free of charge. The recall began July 1, 2017. Owners may contact Cummins customer service at 1-800-286-6467 or PACCAR…
Model years: 2018
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Service brakes, air
PACCAR Incorporated (PACCAR) is recalling certain 2012-2018 Kenworth T800 and T880 vehicles equipped with Neway ADZ tridem rear suspensions. The brake control airline may be the incorrect size, resulting in an imbalance in the service brake application timing. As such, these vehicles fail to comply with the requirements of Federal Motor…
Remedy: Kenworth will notify owners, and dealers will modify the air brake system with updated brake piping, free of charge. The recall began on June 21, 2017. Owners may contact Kenworth customer service at 1-425-828-5000.…
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Tires
PACCAR Incorporated (PACCAR) is recalling certain model year 2017 Kenworth K370, T270, T370, T440, T660, T800 trucks manufactured February 2, 2016, to October 13, 2016, and Peterbilt 330, 337, 348, 367, 389, 567, and 579 trucks manufactured March 7, 2016, to October 5, 2016. The affected vehicles are equipped with certain Goodyear LHS…
Remedy: Goodyear will notify the owners of the affected Peterbilt and Kenworth vehicles and Goodyear dealers will replace the affected tires, free of charge. The recall began on December 14, 2016. To find a Goodyear dealer,…
Model years: 2017
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Electrical system: module
PACCAR Incorporated (PACCAR) is recalling certain model year 2017 Kenworth C500, T660, T680, T800, T880, and W900 vehicles manufactured March 9, 2016, to April 26, 2016 and 2017 Peterbilt 320, 365, 367, 389, 567, 579, and 587 vehicles manufactured March 10, 2016, to May 6, 2016. The affected vehicles are equipped with Cummins ISX12 or…
Remedy: Cummins will notify owners, and Cummins dealers will replace the defective engine control modules, free of charge. The began on July 8, 2016. Owners may contact Cummins customer service at 1-800-343-7357, Kenworth…
Model years: 2017
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Manual transmission (power train)
Paccar (Paccar Incorporated) is recalling certain 2016 Kenworth T680, T800, and T880 trucks manufactured January 5, 2015, to January 7, 2015 and 2016 Peterbilt 367, 384, 567, and 579 trucks manufactured January 2, 2015, to January 9, 2015 and equipped with Eaton Fuller FR 10-speed manual transmissions. In the affected vehicles, when the…
Remedy: Paccar will notify the owners, and dealers will inspect and repair the affected transmissions if necessary, free of charge. The recall began on December 4, 2015. Owners may contact Kenworth customer service at…
Model years: 2016
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Electrical system: module and engine (engine and engine cooling)
Paccar Incorporated (Paccar) is recalling certain model year 2016 Kenworth T370, T660, T680, T800, T880, and W900 vehicles manufactured July 31, 2015, to August 12, 2015, and 2016 Peterbilt 337, 348, 365, 367, 382, 386, 389, 567, 579, and 587 vehicles manufactured August 4, 2015, to August 12, 2015. In the affected vehicles, the Engine…
Remedy: PACCAR will notify owners, and dealers will replace the defective engine control modules, free of charge. The recall began on October 22, 2015. Owners may contact Kenworth customer service at 1-425-828-5000 or…
Model years: 2016
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Service brakes, air
PACCAR Incorporated (PACCAR) is recalling certain model year 2016 Kenworth T440, T470, T660, T680, T800, T880, and W900 trucks manufactured February 16, 2015, to March 9, 2015. The affected vehicles are equipped with an SR-7 spring brake valve assembly that may have had the primary and secondary service brake applications installed in…
Remedy: Kenworth will notify owners, and dealers will inspect the vehicles and correct the air line installations as required, free of charge. The recall began on September 16, 2015. Owners may contact Kenworth customer…
Model years: 2016
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Engine (engine and engine cooling)
PACCAR Incorporated (PACCAR) is recalling certain model year 2010-2016 Kenworth T440, T800, and W900 trucks manufactured August 31, 2009, to April 20, 2015, and 2008-2015 Peterbilt 320, 337, 348, 365, 382, and 384 trucks manufactured July 27, 2007, to April 28, 2015, and equipped with certain Cummins Westport ISL G engines. Excessive…
Remedy: Cummins will notify owners on behalf of PACCAR, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM) with…
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Driveshaft (power train)
PACCAR Incorporated (PACCAR) is recalling certain model year 2014 and 2015 Kenworth T660, T680, and T800 trucks manufactured January 29, 2013, to April 2, 2014, and 2013 Peterbilt 587 trucks manufactured on August 8, 2012. The affected trucks are built with a driveshaft that may not transmit power to the wheels due to weld failure from…
Remedy: PACCAR will notify owners, and dealers will replace the defective driveshafts, free of charge. The recall began on July 15, 2015. Owners may contact Kenworth customer service at 1-425-828-5000, or Peterbilt customer…
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Lugs/nuts/bolts/studs (wheels)
PACCAR Incorporated (PACCAR) is recalling certain model year 2016 Kenworth T660, T680, T800, T880, and W900 trucks manufactured February 1, 2015, to April 20, 2015. During assembly, the affected vehicles did not undergo the rear wheel mounting torque verification process, and thus the rear wheels may be loose.
Remedy: Kenworth will notify owners, and dealers will verify that the rear wheel lug nuts are correctly tightened, free of charge. The recall began on July 1, 2015. Owners may contact Kenworth customer service at…
Model years: 2016
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Motor (visibility)
PACCAR Incorporated (PACCAR) is recalling certain model year 2011-2016 Kenworth T270, T370, T440, T470, C500, C540, C550, T660, T800, W900, and 963 trucks manufactured November 1, 2010, to April 6, 2015. In the affected trucks, water may leak into the wiper motor.
Remedy: PACCAR is still developing and testing a remedy. The recall is expected to begin in July 2015. An interim letter was sent to owners on July 2, 2015. The recall began on September 2, 1015. Owners may contact Kenworth…
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Caliper (service brakes)
PACCAR Incorporated (PACCAR) is recalling certain model year 2015 Peterbilt 210, 220, 320, and Kenworth K270, K370, T660, T800, T880 trucks manufactured July 21, 2014, to September 16, 2014. The brake caliper bolts may not be properly torqued.
Remedy: PACCAR will notify owners, and dealers will inspect, and tighten or replace any loose caliper bolts, as necessary, free of charge. The recall began on March 27, 2015. Owners may contact Peterbilt customer service…
Model years: 2015
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Air (parking brake)
PACCAR Incorporated (PACCAR) is recalling certain model year 2015 Peterbilt 367, 389, 567, 579, and 587 trucks manufactured from May 23, 2014, to February 13, 2015, and 2015 Kenworth T270, T370, T440, T470, T660, T680, T800, T880, and W900 trucks manufactured from May 23, 2014, to February 13, 2015, equipped with certain air brake…
Remedy: Kenworth and Peterbilt will notify owners, and dealers will inspect and replace the brake chamber, as necessary, free of charge. An interim notice was mailed to owners March 3, 2015. The recall began on May 14, 2015.…
Model years: 2015
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Electrical system
PACCAR Incorporated (PACCAR) is recalling certain model year 2015 Kenworth T660, T800, W900, T400, and C500 heavy trucks manufactured September 19, 2014, to October 30, 2014. The affected vehicles may have been produced with an undersized wire gauge for the trailer stop lamp circuit in the instrument panel harness.
Remedy: PACCAR will notify owners, and dealers will replace the defective wire with a properly sized wire, free of charge. The recall began on December 19, 2014. Owners may contact PACCAR customer service at 1-425-828-5000…
Model years: 2015
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Engine (engine and engine cooling)
PACCAR Inc, is recalling certain model year 2014-2015 Kenworth T440, T660, T800, and W900 tractor trailers manufactured January 23, 2013, through February 4, 2014, and certain model year 2014-2015 Peterbilt 320, 365, 382, 384 tractor trailers manufactured January 21, 2013, through February 5, 2014, and equipped with certain Cummins…
Remedy: PACCAR will notify owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Customers may contact PACCAR at 1-425-468-7400. Paccar's…
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Seat belts
PACCAR Incorporated (PACCAR) is recalling certain model year 2014 Kenworth T660, T680, T700,T800, T880, W900, T440, T470, T370, T270, T170, C500, and C550 chassis manufactured between August 7, 2013, and October 31, 2013, and Peterbilt 320, 325, 330, 337, 348, 365, 367, 382, 384, 386, 388, 389, and 587 chassis manufactured between…
Remedy: PACCAR will notify owners, and dealers will inspect and replace the seat belt buckles, as necessary, free of charge. The recall began on March 31, 2014. Owners may contact PACCAR at 1-425-468-7400. Kenworth's number…
Model years: 2014
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Tail lights (exterior lighting)
PACCAR Incorporated (Paccar) is recalling certain model year 2014 Kenworth T170, T270, T370, T440, T470, T660, T680, T700, T800, T880, C500 and W900 trucks manufactured July 1, 2013 through September 17, 2013. In the affected vehicles, the plastic housing of the Stop/Tail/Turn (STT) lamp can shrink and allow the light bulb to fall out…
Remedy: Kenworth will notify owners, and dealers will replace the defective STT lamps with new lamps. The recall began on February 4, 2014. Customers may contact Paccar at 1-425-468-7400. Kenworth's number for this recall is…
Model years: 2014
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Service brakes
PACCAR is recalling certain model year 2007-2014 Kenworth T800 and W900 trucks manufactured March 22, 2006, through July 15, 2013 and equipped with Primaax tridem rear suspensions and a pusher and/or tag axle. The affected trucks have brake chambers that take longer to apply or release the brakes than the required time limit. Thus,…
Remedy: PACCAR will notify owners, and dealers will modify the air brake system, free of charge. The recall began on January 15, 2014. Owners may contact PACCAR at 1-425-468-7400. Kenworth's recall number is 13KWL.
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Software (electrical system) and automatic transmission (power train)
PACCAR is recalling certain model year 2014 Kenworth T470 and T800 trucks manufactured January 1, 2013, through January 22, 2013. A parameter in the Electronic Service Analysis (ESA) tool was mistakenly switched to disable the start-in-gear protection feature. Because of this, the vehicles may be started when the automatic transmission…
Remedy: PACCAR will notify owners and dealers will correct the ESA parameter, free of charge. The recall began on June 27, 2013. PACCAR's recall number is 13KWH. Owners may contact PACCAR at 1-425-468-7400.
Model years: 2014
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Switch (electrical system)
PACCAR is recalling certain model year 2014 Kenworth T170, T270, T370, T470, T660, T680, T800, T880, and W900 trucks manufactured May 6, 2013, through May 17, 2013; and model year 2014 Peterbilt 330, 337, 348, 365, 367, 382, 384, 386, 388, 389, 389K, 567, 579 and 587 trucks manufactured May 1, 2013 through May 17, 2013. An internal…
Remedy: PACCAR will notify owners, and dealers will replace affected ignition switches, free of charge. The recall began on June 14, 2013. Owners may contact Kenworth at 1-425-828-5000 or Peterbilt at 1-940-591-4000.…
Model years: 2014
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Driveline (power train)
Paccar is recalling certain model year 2013 kenworth T400, T600, T700, T800, and W900 vehicles, manufactured from July 18, 2012, through August 10, 2012. Cap screws securing the main driveline to the forward rear axle and cap screws on the inter-axle driveline may not have been properly torqued.
Remedy: Paccar will notify owners, and dealers will inspect and re-torque the each of the affected fasteners, free of charge. The safety recall began on September 7, 2012. Owners may contact Kenworth at 1-425-828-5440.
Model years: 2013
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Check valve (service brakes)
Paccar is recalling certain model year 2012-2013 kenworth t170, t270, t370, t440, t470, t660, t700, t800, w900, and peterbilt 320, 330, 337, 348, 365, 367, 382, 384, 386, 388, 389, and 587 vehicles, manufactured from january 31, 2011, through january 19, 2012, and equipped with bendix atr-6 antilock traction relay valves. In extremely…
Remedy: Paccar will notify owners, and provide a temporary repair until bendix develops a permanent remedy. This service will be performed free of charge. The safety recall began on february 10, 2012. Owner may contact…
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Software (electrical system)
Paccar is recalling certain model year 2011-2012 kenworth t660, t700, and t800 vehicles manufactured from april 19, 2010, through may 13, 2011, and model year 2008, 2010, and 2011 peterbilt 365, 367, 384, 386, 387, 388 and 587 vehicles manufactured from april 20, 2010, through june 11, 2011, and equipped with paccar mx engines and eaton…
Remedy: Kenworth and peterbilt dealers will update the engine software for the affected chassis. This service will be performed free of charge. The safety recall began on august 22, 2011. Owners may contact kenworth at…
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Slack adjusters (service brakes)
Paccar is recalling certain model year 2011-2012 kenworth t270/370, t440/t470, t800, t660, w900 and c500 vehicles manufactured between october 18, 2010, and january 28, 2011. Certain cast iron slack adjuster housings, which transmit braking force from the brake chamber push rod to the brake cam tube, may include a flow notch in the…
Remedy: Dealers will inspect and replace the slack adjuster housing as necessary. This service will be performed free of charge. The safety recall began on march 30, 2011. Owners may contact kenworth at 425-828-5440.
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Tank assembly (fuel system)
Paccar is recalling certain model year 2008-2012 kenworth t2000, t660, t700, t800, and w900, as well as model year 2009-2012 peterbilt 365, 367, 384, 386, 387, 388, 389, and 587 trucks equipped with paccar mx engines. The oil module centrifugal spinner filter cap in the paccar mx engine may become loose, possibly allowing the cap to…
Remedy: Dealers will re-torque the oil module filter cap and install a secondary retention device on the secondary centrifugal spinner filter cap. This service will be performed free of charge. The safety recall is expected to…
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Axle assembly (power train)
Paccar is recalling certain model year 2007-2008 kenworth and peterbilt vehicles manufactured from february 2, 2006 through april 30, 2007. The bearing surfaces of the extended lube universal joint that attaches the inter-axle driveline to the drive axle may become prematurely worn due to breakdown of lubrication and/or excessive heat.…
Remedy: Paccar is working with its supplier to remedy the vehicles free of charge. The safety recall is expected to begin during february 2011. Owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.
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Labels (equipment)
Paccar is recalling certain model year kenworth t660 and t800 vehicles manufactured from september 13, 2010, through november 19, 2010, for failing to comply with the requirements of federal motor vehicle safety standard no. Part 567, "certification." the steer axle gawr and gvwr recorded on the vehicle's door labels may be inaccurate…
Remedy: Dealers will inspect and replace the door labels free of charge. The safety recall began on december 17, 2010. Owners may contact kenworth at 425-828-5440.
Model years: 2011
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Caliper (service brakes)
Paccar is recalling certain model year kenworth t660, t700, t800 and w900 vehicles manufactured from december 22, 2008, through august 2, 2010, and equipped with ag400l air disc brakes. The air disc brake caliper could be installed on the wrong side of the drive axle potentially causing interference with the suspension bracket and the…
Remedy: Dealers will verify the correct orientation of the brake caliper and perform the necessary repair free of charge. The safety recall began on november 24, 2010. Owners may contact kenworth at 425-828-5440.
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Gas recirculation valve (egr valve) (engine and engine cooling)
Paccar is recalling certain model year kenworth and peterbilt vehicles. A manufacturing defect in the seal supplied by a component manufacturer installed on the output shaft of the exhaust gas recirculation (egr) valve actuator may cause eventual delamination of the seal. Delamination of the seal may allow engine oil to leak from the…
Remedy: Dealers will replace the egr valve assembly on the subject vehicles equipped with the paccar mx engine. This service will be performed free of charge. The safety recall began on october 29, 2010. Owners may contact…
Model years: 2011
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Exterior lighting
Kenworth is recalling certain model year 2011 t660, t800, w900, c500, t440, and t470 vehicles manufactured from april 1, 2009, through august 30, 2010. One of the four harness spade terminal connections to the chassis load center may become completely unseated. A completely unseated connection may result in a power loss to a portion of…
Remedy: Dealers will inspect the harness and re-seating the female connectors on the male spade terminals. This service will be performed free of charge. The safety recall began on october 29, 2010. Owners may contact kenworth…
Model years: 2011
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Column (steering)
Paccar is recalling certain model year 2008-2010 trucks equipped with trw steering shafts. The circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube may be mislocated. Mislocation of the circumferential weld may allow the splined tube and non-splined tube to rotate relative to one…
Remedy: Dealers will inspect the steering shaft using a weld placement gauge provided by trw. Any steering shaft found to have been welded improperly will be replaced free of charge. The safety recall began on july 30, 2010.…
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Service brakes, air
Kenworth is recalling certain model year 2011 t270, t370, and t800 trucks manufactured from january 28 through march 19, 2010, equipped with dv-2 air governor containing part number g90-1070-2111111 on the t270/370 model trucks and part number g90-1070-11113111 on the t800 model trucks. The dv-2 air governor was misassembled with a…
Remedy: Kenworth will notify owners and repair the vehicles by replacing the blank plug with a breather and inspect for proper function free of charge. The safety recall began on june 10, 2010. Owners may contact kenworth at…
Model years: 2011
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Spindle (suspension)
Kenworth is recalling certain model year 2010 t2000, t660, t800 and w900 vehicles manufactured between july 30, 2009 and september 18, 2009. The rear axle outer end hub may have not been primed with oil properly during the rear axle installation process. Potential lack of oil may cause the outer end bearing to heat up and/or seize,…
Remedy: Dealers will replace the bearings, seals and will add oil to the outer end hub as well as inspect races and axle housing for damage and replacing as necessary free of charge. The safety recall began on may 24, 2010.…
Model years: 2010
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Steering
Kenworth is recalling model year 2010 t2000, t800, t660 and w900s trucks manufactured between july 1 and october 23, 2009. The fasteners attaching the steering gear to the front drive bracket may have received insufficient torque during the installation process resulting in less than required clamp load.
Remedy: Dealers will inspect and re-torque the steering gear mounting bolts free of charge. The safety recall is expected to begin during january 2010. Owners may contact kenworth at 1-425-828-5440.
Model years: 2010
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Axle assembly (power train)
Kenworth is recalling model year 2009 through 2010 t2000, t800, t660 and w900 trucks manufactured between november 12, 2008 and september 30, 2009. The axle u-bolts attaching the axle to the suspension leaf spring on certain ag400l rear suspensions may have received insufficient fastener torque during the installation process. The…
Remedy: Dealers will inspect the axle u-bolts for visible defects, including bent and/or smashed threads and re-torque the axle u-bolts to factory specifications. The recall began on november 4, 2009. Owners may contact…
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Diesel (engine and engine cooling)
Paccar is recalling model year 2008-2010 kenworth t300, t270, and t370, model year 2009-2010 t800 and peterbilt model year 2008-2010 335, 340, and 367 vehicles built on cummins' diesel engine. The vehicles may be designed with a hard wired, dash-mounted switch that enables the vehicle operator to inhibit aftertreatment diesel…
Remedy: Paccar is working with cummins to repair the engines free of charge please see 09e-046. The safety recall began on october 1, 2009. Owners may contact cummins at 1-800-diesels (1-800-343-7357).
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Column (steering)
Paccar is recalling 2,096 my 2009 kenworth and peterbilt vehicles equipped with trw steering shafts. Mislocation of a circumferential weld may allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.
Remedy: Dealers will inspect the steering shaft using a weld placement gauge and miswelded steering shaft will be replaced free of charge. The recall began july 31, 2009. Owners may contact kenworth at 1-425-828-5440 and…
Model years: 2009
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Service brakes, air
Kenworth is recalling 3,423 my 2004-2009 t2000, t800,t600, w900 and t660 vehicles. Increased brake excitation in a certain vehicle configuration which includes bendix drum brakes, wide base low profile single tires, and an ag400 or ag460 rear suspension, due to its unique brake clocking and cam tube length, can cause fatigue and…
Remedy: Dealers will inspect the rear axle brakes assembly, replace cracked rear axle brakes assembly components where required, and install cam tube support brackets on all rear axle wheel ends free of charge. The recall is…
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Axle assembly (power train)
Kenworth is recalling 9 my 2009 t800s vehicles equipped with dana front axle. The brake spider mounting fasteners attaching the brake spider to the front steer axle flange may have received insufficient torque during the installation process. The insufficient torque may allow the brake spider fasteners and brake spider to become loose.
Remedy: Dealers will inspect and replace the brake spider mounting fasteners and torque them properly, as well as review the brake spider and steer axle flange holes for signs of vibration and fatigue and replace if necessary.…
Model years: 2009
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Disc (service brakes)
Paccar is recalling 140 my 2005, 2007-2009 t800, w900, and t660 trucks. The caliper mounting fasteners attaching the air disc brake caliper assembly to the torque plate may have received insufficient torque during the installation process. The insufficient torque may allow the air disc brake caliper assembly to become loose and possibly…
Remedy: Dealers will inspect air disc brake caliper assemblies and replace the caliper mounting fasteners and torque properly. This service will be performed free of charge. The manufacturer has not yet provided an owner…
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Diesel (engine and engine cooling)
Paccar is recalling 1098 kenworth my 2008 t800, w900, my 2008-2009 t2000 and peterbilt my 2007-2009 379 and 387 trucks equipped with c15 caterpillar diesel engines. The aftertreatment regeneration device (ard) may develop a hole and heat and flame may escape during a regeneration of the diesel particulate filter.
Remedy: Paccar is working with caterpillar and will inspect and remedy the engines free of charge. Owners may contact caterpillar at 1-800-447-4986, kenworth at 425-828-5440 or peterbilt at 940-591-4196.
Model years: 2008
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Suspension
Paccar is recalling 130 my 2004-2009 t2000, t800, t600, w900 and t660 kenworth trucks built with an ag400 rear suspension, long stroke brake chambers, and wide base tires (super singles). These vehicles may develop an increase in lateral and vertical axle movement. This movement may cause part or parts of the brake assembly (brake cam…
Remedy: Dealers will install the cam tube support brackets on all of the rear axle wheel ends. Inspect the rear axle brake assembly and replace it if cracked. The recall is expected to begin during november 2008. Owners may…
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Diesel (engine and engine cooling)
Paccar is recalling 4,883 my 2006-2009 kenworth t600, t660, t800, w900, t2000 and my 2008-2009 peterbilt 365, 367, 379, 384, 386, 387, 388 and 389 trucks. Inadequate stiffness of the diesel particulate filter (dpf) bracket could result in separation of the dpf from the chassis.
Remedy: Paccar is working with caterpillar to repair these vehicles (please see 08e041). Owners may contact caterpillar at 1-800-447-4986 or kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
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Diesel (engine and engine cooling)
Paccar is recalling 263 my 2008-2009 kenworth t800, w900 and peterbilt 365 and 384 trucks equipped with c7 or c9 caterpillar diesel engines. The fuel pump outlet check plug may be cracked which could cause fuel to spray and leak.
Remedy: Paccar is working with caterpillar (please see 08e042). Caterpillar will replace the fuel pump plug free of charge. The recall is expected to begin during september 2008. Owners may contact caterpillar…
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Disc (service brakes)
Paccar is recalling 86 my 2009 kenworth t660, t800, w900, and peterbilt 386, 365, and 388 trucks equipped with bendix front air disc brakes. The size 14 service chamber of certain front air disc brakes may have been contaminated with grease between the piston head/plate and the diaphragm. When braking pressure is applied, the grease may…
Remedy: Dealers will replace both front air disc brakes size 14 service chambers free of charge. The recall began on august 27, 2008. Owners may contact kenworth at 1-425-828-5440 and peterbilt at 1-940-591-4196.
Model years: 2009
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Suspension
Kenworth is recalling 1,189 my 2009 t2000, t600, t660, t800 and w900 trucks. The axle u-bolts attaching the axle to the drive beam on certain ag380 rear suspensions may have received insufficient fastener torque during the installation process.
Remedy: Dealers will have the axle u-bolt on the affected chassis re-torqued to factory specifications free of charge. The recall began on august 12, 2008. Owners may contact kenworth at 425-828-5440.
Model years: 2009
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Fifth wheel assembly (trailer hitches)
Paccar is recalling 3,573 my 2007 kenworth c500, t800, t600, t2000, and w900 chassis built with phillips qcs ii trailer cable connection and trailer cable mounting bracket with 'u-shaped' cut out. Certain trailer cable mounting brackets have a 'u-shaped' cut out that only partially supports the trailer cable connection. Partial support…
Remedy: Dealers will install a reinforcement bracket between the flexible back of the qcs ii molded boot and the frame bracket, and reattach the supporting bolts. The recall began on may may 30, 2008. Owners may contact…
Model years: 2007
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Fifth wheel assembly (trailer hitches)
Paccar is recalling 172 my 2007 kenworth t800 short hood, w900 long hood and t600 tractor/trailers equipped with saf-holland simplex fifth wheels. If the pivot bolt joint for the lever bar is over torqued, the spacer deforms, and makes contact with the lever bar. This condition coupled with corrosion associated with the seasonal dry…
Remedy: Kenworth is working with saf-holland simplex and will inspect the pivot bolt joint for a deformed spacer and replace the bolt, washer and spacer with a hex-head shoulder bolt and washer free of charge. The recall began…
Model years: 2007
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Air (parking brake)
Paccar is recalling 1,043 my 2008-2009 kenworth c500, t2000,t660, t800 and w900 trucks equipped with bendix mv-3 dash control valves. The molded valve body has an incorrect core pin in the injection mold causing the valve body to be oversized in the double check valve area. This condition can allow the rubber double check valve to…
Remedy: Dealers will replace the bendix mv-3 dash control valves free of charge. The recall began on april 14, 2008. Owners may contact kenworth at 1-425-828-4196.
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Trailer hitches
Paccar is recalling 318 my 2007-2009 kenworth t800, w900, and peterbilt 357, 365, 367, 378, 379, 384, 385, 386,388, and 389 trucks equipped with premier trailer hitch assemblies. The pintle hitch assemblies may have been manufactured in a manner resulting in a reduction of fatigue strength of the pivot pins.
Remedy: Dealers will replace the potentially defective pivot pin free of charge. The recall began on april 18, 2008. Owners may contact kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
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Slack adjusters (service brakes)
Paccar is recalling 130 my 2005-2007 kenworth c500, t800, w900, and peterbilt models 357 and 379 tractor trailers equipped with fabco slack adjusters on sisu axles. The slack adjusters may fail as a result of a fatigue crack rendering the slack adjuster inoperative. This could reduce braking effectiveness.
Remedy: Dealers will inspect and replace the slack adjusters free of charge. The recall began on march 21, 2008. Owners may contact kenworth at 1-425-828-5440 and peterbilt at 1-940-591-4196.
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Latch (latches/locks/linkages)
Paccar is recalling 6,169 my 2008 kenworth t300, t660, t800, t2000, w900 and c500 vehicles and my 2008-2009 peterbilt models 365, 367, 384, 387, 388, 389 and 389 kits. Certain door latch assemblies on these vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 206, 'door locks and door retention…
Remedy: Paccar is working with trimark and will inspect and replace the door latch if it is found to be defective. The recall began on march 14, 2008. Owners may contact kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
Model years: 2008
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Hoses, lines/piping, and fittings (service brakes)
Certain trucks equipped with eaton synflex eclipse brand extruded nylon air brake hose tubing fail to comply with the requirements of federal motor vehicle safety standard no. 106, "brake hoses." the tubing was manufactured with only four layers of nylon material, instead of the specified five layers.
Remedy: Dealers will inspect the air brake hoses and, if necessary, replace the hoses. The recall began on february 22, 2008. Owner notification schedule for this campaign. Owners may contact kenworth at 1-425-828-5440 or…
Model years: 2008
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Shaft sector (steering)
On certain kenworth and peterbilt heavy duty trucks equipped with tas-85 trw steering gears, the inner surface of the outer sector shaft teeth of the steering gears may have an incorrect involute profile, which may lead to chipping and damage of the gearing system.
Remedy: Dealers will repair and replace any suspect tas-85 steering gear assembly free of charge. The recall began on january 9, 2008. Owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4201.
Model years: 2008
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Diesel (engine and engine cooling)
On certain emergency vehicles equipped with cummins isl cm850 diesel engines, the connecting rods which transfer energy from the piston to the crankshaft are defective and can result in seizure of the piston pin. A piston pin seizure can result in a mission-disabling engine failure.
Remedy: Paccar is working with cummins to replace the connecting rods free of charge (please see 06e037). Owners may contact cummins at 1-800-diesels or kenworth at 1-425-828-5440.
Model years: 2006
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Engine and engine cooling
On certain trucks built with cummins ism c876 engines, the electronic control module fails to recognize inputs of the vehicle electronic control unit or from a driver actuated dash switch thereby increasing the risk of unintended (or unexpected) elevated exhaust temperatures.
Remedy: Cummins, in conjunction with paccar, will conduct the remedy campaign. Cummis will install new ECM software. Owners can contact cummins at 1-800-343-7357, peterbilt at 940-591-4201 or kenworth at 425-828-5440.
Model years: 2008
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Engine and engine cooling
On certain trucks equipped with caterpillar c11, c13 or c15 engines, the oil fill cap can become dislodged due to cap damage or improper installation and become lodged in the u-joint of the steering driveline and steering gear.
Remedy: Paccar is working with caterpillar to repair these vehicles. Revised oil cap retention based on the engine model/configuration will be incorporated to prevent steering lock-up. The recall began during december 2007.…
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Trailer hitches
On certain trucks, the removable tow hitch ,when used to tow or lift a vehicle, can fail due to defective material in the tow hitch.
Remedy: Dealers will replace the tow pin assembly free of charge. The recall began on september 4, 2007. Owners may contact kenworth at 425-828-5440 or peterbilt at 940-591-4201.
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Cables (electrical system)
Certain truck equipped with behr cables, the cables were installed incorrectly and are too long.
Remedy: Dealers will inspect and replace any cable that are long free of charge. The recall began on april 27, 2007. Owners may contact kenworth at 425-828-5440.
Model years: 2008
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Delivery (fuel system)
On certain trucks, if the ignition switch is turned on prior to initial start up in the manufacturing plant or during the filter replacement in the field, a small flame will ignite when the fuel is added to prime the system.
Remedy: Dealers will inspect the filter for the date codes of the suspect filters and replace those heating elements free of charge. The recall began on march 21, 2007. Owners may contact kenworth at 425-828-5440 and peterbilt…
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Axle assembly (power train)
On certain trucks, the axle housings may have been manufactured with steel that was out of specification which could result in a fatigue failure over time.
Remedy: Dealers will inspect and replace the axles free of charge. The recall began on may 9, 2007. Owners may contact kenworth at 425-828-5440 and peterbilt at 1-940-591-4196.
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Automatic transmission (power train)
On certain trucks, the wiring, parts, or transmission programming required for the auto neutral feature to function as designed were either not installed, connected, or programmed properly.
Remedy: Dealers will inspect the affected vehicles to ensure the auto neutral feature functions properly and, if needed, will make the necessary repairs free of charge. The recall began on may 9, 2007. Owners may contact…
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Service brakes, air
Certain trucks fail to comply with the brake timing regulatory requirements of federal motor vehicle safety standard no. 121, "air brake systems." the brake valve was moved to the opposite rail, increasing the length of the air line, which in turn increased the wheelbase requiring a dual relay valve system. The vehicles were…
Remedy: Dealers will convert the single relay valve to a dual relay valve system free of charge. The recall began on may 21, 2007. Owners may contact kenworth at 425-828-5440.
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Service brakes, air
Certain trucks fail to comply with the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the trailer light line may have been routed using too tight of a bend radius. This routing method could cause the wires within the harness plug to be pulled away from the chassis plug resulting in an intermittent or…
Remedy: Dealers will reroute the light line to eliminate the excessive bend radius and replace any plug or harness that has been damaged free of charge. The recall began on april 16, 2007. Owner may contact kenworth at…
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Fifth wheel assembly (trailer hitches)
On certain trucks, an ra529 king pin release air valve was manufactured with the internal spool installed backwards. This results in the air option of the king pin release system being inoperable. To correct this situation, the vehicle's air lines were reversed rather than replacing the valve.
Remedy: Kenworth will inspect the king pin release system and suspect valve. If any vehicles have a nonconforming valve or incorrect plumbing, it will be replaced and re-plumbed. The recall began on november 29, 2006. Owners…
Model years: 2006
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Cruise control (vehicle speed control)
An incorrect switch was installed in the cruise control system on certain model t300 trucks.
Remedy: Kenworth will install the correct sensor switch. The recall began on january 10, 2007. Owners may contact kenworth at 1-425-828-5440.
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Column (steering)
On certain trucks equipped with a trw tilt/telescoping steering column, the tilt locking mechanism on the steering column may disengage. This could prevent the steering column from locking in to predetermined positions.
Remedy: Dealers will replace the tilt locking mechanism with a revised design that incorporates a new bracket for restraining the tilting mechanism. The recall began on december 22, 2006. Owners may contact kenworth at…
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Driveline (power train)
On certain trucks equipped with chalmers rear suspensions, the adjustable torque rod end castings may be brittle. A brittle rod end casting may fracture without warning, causing the vehicles' rear axles to become misaligned.
Remedy: Dealers will inspect the vehicles to determine if they were manufactured with a suspect torque rod end. If a suspect torque rod end is found, the entire torque rod will be replaced. The recall began on october 9, 2006.…
Model years: 2006
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Engine and engine cooling
On certain tractors equipped with caterpillar diesel engines, the variable valve actuation oil line may wear against the sharp edge of the cylinder head if not positioned correctly.
Remedy: Caterpillar, in conjunction with paccar, will be conducting the owner notification and remedy for this campaign free of charge. Owners may call caterpillar at 309-675-6496, kenworth at 425-828-5440, or peterbilt at…
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Steering
On certain trucks equipped with the bendix electronic stability control (esp) system, the system uses multiple sensors and an electronic control unit (ECU) to control vehicle under steer, over-steer, and rollover situations. The system relies on vehicle sensors to be functioning and aligned properly. The steering angle sensor has the…
Remedy: Because of the immediate and substantial risk, kenworth and peterbilt dealers will first deactivate the yaw control feature of the bendix esp system preventing inadvertent esp activation. When parts are available, the…
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Suspension: rear
On certain trucks and tractors equipped with airglide high-articulation rear suspensions, the c65-1006 sway bar used in this rear suspension may experience a reduction in fatigue life due to either a manufacturing process or a high induced stress during an extreme suspension articulation event.
Remedy: The inspection and repair of these vehicles will depend on the type of vehicle (tractor or truck) and the intended service application. This inspection and repair criteria will be forthcoming. The recall began on june…
Model years: 2005
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Suspension
On certain heavy duty class 8 trucks, the suspension has transverse beam castings that may fracture under normal loads. If a casting breaks when the vehicle is traveling on a roadway there is the potential for pieces of the casting to become projectiles and the suspension's transverse beam may drop down low enough to contact the road…
Remedy: Dealers will inspect and replace the defective transverse beam assemblies free of charge. The recall began on june 10, 2005, with letters being mailed to peterbilt owners; and on june 17, 2005, for kenworth owners.…
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Engine and engine cooling
On certain trucks equipped with webasto heaters, the burner tubes are made of material that does not meet specifications and could fail prematurely.
Remedy: Dealers will replace the suspected defective parts free of charge. The recall began on april 4, 2004. Owners may contact kenworth at 425-828-5440 or peterbilt at 940-591-4201.
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Electrical system: wiring
On certain trucks, the power feed harness p92-1993 terminals were not properly crimped.
Remedy: Dealers will replace the harness. The recall began january 13, 2005. Owners should contact kenworth at 1-425-828-5440.
Model years: 2004
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Structure
On certain trucks, some of the huck bolts on the cab may not have been properly installed.
Remedy: Dealers will inspect and replace the huck bolts on the cab attaching structure of the left-hand door aperture, if necessary. The recall began on november 19, 2004. Owners should contact kenworth at 425-828-5440.
Model years: 2004
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Universal joint (power train)
On certain trucks built with the optional dana spl driveline, the u-joint fasteners at the output yoke of the transmission were not properly tightened.
Remedy: Dealers will verify the torque of the u-joint fasteners. Parts showing excessive wear will be replaced. The recall began on november 12, 2004. Owners should contact kenworth at 1-425-828-5440.
Model years: 2004
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Electrical system: front underhood
On certain trucks equipped with a combination of caterpillar c11/c13 engines and an optional leece neville brushless alternator, a chaffing point may exist between a heat shield on the engine and the wiring for the alternator.
Remedy: Dealers will change the alternator to a brush-type alternator that is shorter in length and provide the necessary clearance to all surrounding components. The recall began august 31, 2004. Owners should contact…
Model years: 2004
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Labels (equipment)
Certain trucks fail to conform to the requirements of federal motor vehicle safety standard no. 120, 'tire selection and rims for motor vehicles other than passenger cars.' the tire pressure was omitted from the vehicle's certification label.
Remedy: Owners will be provided with a corrected label. The recall began august 12, 2004. Owners should contact kenworth at 1-425-828-5440.
Model years: 2004
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Electrical system: wiring
Certain trucks equipped with eaton fuller ultrasonic transmissions fail to comply with the requirements of federal motor vehicle safety standard no. 102, "transmission shift lever sequence, starter interlock and transmission braking effect." the cab transmission harness could have been incorrectly wired during production installation.
Remedy: Dealers will repair the connections in the wiring harness if necessary. Owner notification began on may 7, 2004. Owners should contact kenworth at 1-425-828-5440.
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Fuses and circuit breakers (electrical system)
On certain heavy duty trucks, the main cab wiring harness was incorrectly connected to the 50 amp circuit breaker instead of the 135 amp breaker.
Remedy: Dealers will inspect the vehicles and the wiring will be corrected if necessary. Owner notification began september 16, 2003. Owners should contact kenworth at 1-425-828-5440.
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Vehicle speed control
On certain vehicles equipped with cummins electronic control modules on the c8.3g and l10g engines, the ECM does not have the ability to detect a throttle fail-safe engine shutdown command. This could result in an unanticipated, uncommanded open throttle condition without warning.
Remedy: Cummins will notify the customers and replace the ECM. Owners should contact cummins at 1-800-343-7357 or kenworth at 1-425-828-5440.
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Unknown or other
On certain heavy duty trucks equipped with vertical tail pipes, the frame access grabhandle is mounted too high.
Remedy: Dealers will inspect the grabhandle location and if determined to be mounted too high, the handle will be relocated to the proper height. Owner notification began july 29, 2003. Owners should contact kenworth at…
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Fifth wheel assembly (trailer hitches)
On certain trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
Remedy: Dealers will replace the bracket pins and repair instructions free of charge. Peterbilt's owner notification began june 20, 2003. Kenworth's owner notification began june 12, 2003. Owners who take their vehicles to an…
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Hub (suspension)
On certain trucks equipped with truck hub units manufactured by skf exclusively for use on arvinmeritor's ff98x series non-drive steer axles, the hub unit bearings can wear prematurely.
Remedy: Dealers will replace all front axle hubs. Notification began july 16, 2003. The manufacturer has advised us that parts will not be available until september 2003. Owners who take their vehicles to an authorized dealer…
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Service brakes, air
Certain trucks equipped with meritor p 18x7 brakes with 36" brake chambers fail to comply with the requirements of federal motor vehicle safety standard (FMVSS) no. 121, "air brake systems." these trucks were manufactured with a combined air reservoir volume less than 12 times the combined volume of all service brake chambers.
Remedy: Dealers will add an additional tank or change one of the existing air tanks to a larger size. Owner notification began on may 5, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service…
Model years: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
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Exterior lighting
Certain trucks equipped with trailer connections fail to comply with the requirements of federal motor vehicle safety standards (FMVSS) no. 121, "air brake systems," and no. 108, "lamps, reflective devices, and associated equipment." the supplier removed a rubber grommet from the trailer light line connector. The vehicles are…
Remedy: Dealers will install the missing grommet on all affected chassis. If a connector is found defective, it will be replaced with a new connector. Owner notification is began on march 14, 2003. Owners who take their…
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Hand control/valve (service brakes)
On certain vehicles equipped with bendix tc-7 trailer control hand-operated valve with push-to-connect fittings. The delivery port in the valve body may be partially blocked due to a problem during the molding process.
Remedy: Paccar will notify its customers and inspect and replace, if necessary, the hand valve free of charge. Owner notification began october 18, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon…
Model years: 2002
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Tie rod assembly (steering)
Heavy duty trucks equipped with trw tie rod ends on certain arvinmeritor and dana axles. Peterbilt will recall 1,434 vehicles equipped with arvinmeritor axles manufactured from december 11, 1999, to may 14, 2000, and from july 22 to september 30, 2000. Kenworth will recall 859 vehicles equipped with arvinmeritor vehicles manufactured…
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began july 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Suspension: rear
On certain heavy duty trucks equipped with replacement dana spicer tandem drive axle models ds463 and ds521, installed on vehicles from may 1, 2001 through february 1, 2002, an undersized attachment weld may fracture without warning.
Remedy: Dana is conducting the owner notification and remedy for this campaign. The dealers will remove the suspect bracket, inspect the axle housing, and reweld the bracket to the axle housing. Owners who take their vehicles…
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Electrical system: wiring
On some heavy duty trucks equipped with alcoa fujikura ltd. (afl) power distribution boxes (pd box), the pd boxes were manufactured with insufficient torque applied to the nut of the main power feed-through stud.
Remedy: Dealers will inspect and tighten the nut on the main power feed-through stud. Owner notification began february 25, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not…
Model years: 2000
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Hub (wheels)
Vehicle description: heavy duty trucks built with arvinmeritor front axle ff-981. The wheel separator plates are incompatible with skf phase iv truck hub units incorporated into the arvinmeritor ff-981 front axle assemblies installed on vehicles with wheel mounting flanges of 10 mm or less and brake drum mounting flanges of 6 mm or less.
Remedy: Dealers will change the front hubs. Owner notification began december 10, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a…
Model years: 1997
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Universal joint (power train)
Vehicle description: heavy duty trucks. The driveline u-joint fasteners at the output yoke of the transmission were improperly tightened.
Remedy: Dealers will tighten the driveline fasteners to the proper specification. Owner notification began november 26, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not…
Model years: 2001
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Defroster/defogger/hvac system (visibility)
Vehicle description: certain heavy duty trucks fail to comply with the requirements of FMVSS no. 103, "windshield defrosting and defogging systems." the mode door in an HVAC system can become inoperable. The mode door cam and actuator could bind, causing the cam retaining tabs to shear off.
Remedy: Dealers will inspect the mode door operation and replace the HVAC cab mode housing assembly if necessary. Owner notification began november 7, 2001. Owners who take their vehicles to an authorized dealer on an agreed…
Model years: 2001
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began october 24, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Suspension
Vehicle description: heavy duty trucks equipped with chalmers 1000 series and 800 series suspension kits. These suspension kits may have insufficient penetration of the weld attaching the torque rod eye to the torque rod tube.
Remedy: Dealers will replace all chalmers fixed torque rods on these vehicles. Owner notification began july 27, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive…
Model years: 2000
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Labels (equipment)
Vehicle description: heavy duty trucks equipped with meritor fg941 steer axles. The gross axle weight rating (gawr) was determined incorrectly and over-stated on the vehicle certification label. With the incorrect gawr listed, these labels do not meet the certification requirements of part 567, "requirements for manufacturers of motor…
Remedy: Vehicles will be remedied either by assigning the proper weight rating or, if possible, by changing the necessary components to meet the currently assigned weight rating. Owner notification began june 22, 2001. Owners…
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with tie rod assemblies manufactured by trw. The suspect tie rods contain 24-dl model ball sockets. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.
Remedy: Dealers will replace the defective ball sockets and/or drag links. Owner notification began on april 10, 2001, to kenworth owners and on april 25, 2001, to peterbilt owners. Owners who take their vehicles to an…
Model years: 1999
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Suspension: lower arm
Vehicle description: vehicles equipped with 54" rear axle spacing configuration of the airglide 200 suspension with the service application identified as logger, dump truck, or tanker. The rear suspension is regularly subjected to extreme articulation, resulting in flexing of the joint.
Remedy: Dealers will replace the lower sway arm brackets. Owner notification began march 27, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within…
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Fuses and circuit breakers (electrical system)
Vehicle description: heavy duty trucks equipped with an optional firewall-mounted circuit breaker. The main cab power and battery power leads were attached incorrectly. This condition can result in the main cab power being unprotected.
Remedy: Dealers will inspect and correct the problem, as needed. Owner notification began february 26, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free…
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends.
Model years: 1999
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Driveline (power train)
Vehicle description: heavy duty trucks. The installation of the aluminum steering driveline exceeds the u-joint angles specified by dana, the driveline manufacturer. By exceeding this specification, the u-joint could contact and cause a stress riser in the aluminum drive shaft. This contact could cause in a notch in the aluminum…
Remedy: Dealers will replace the aluminum driveline with a steel version.
Model years: 1999
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Electrical system: module
Vehicle description: heavy duty trucks equipped with caterpillar engines and eaton autoshift transmissions. The engines can stall because of software problems.
Remedy: Dealers will update these engines with software changes. Caterpillar is conducting the owner notification and remedy of this recall.
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Hub (suspension)
Vehicle description: trucks assembled with skf level 2 truck hub units (thu) received from meritor. These hubs can fatigue crack.
Remedy: Dealers will replace these hubs with production level 3 hubs.
Model years: 1997
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Electrical system: front underhood
Vehicle description: heavy duty trucks equipped with caterpillar 3406e engines. The routing of the electrical and fuel lines can cause chaffing of the wiring harness on the fuel line.
Remedy: Dealers will inspect, adjust, and repair, if necessary, the fuel line and electrical harness.
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Hub (suspension)
Vehicle description: heavy duty trucks equipped with design level 1, rockwell ff980 series front axle. The front axle hub flange can develop cracks due to high stress levels.
Remedy: Dealers will remove and replace the front hubs with an improved design level 2 hub.
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Suspension: rear
Vehicle description: heavy duty trucks equipped with kenworth airglide 200 rear suspension. Due to materials used in the sway bar arms and studs as well as the stud plating material, stress corrosion cracking and bending fatigue can occur in the rear suspension sway bar arms and studs causing the stud to fail prematurely.
Remedy: Dealers will replace the arm assembly manufactured from a different material. New studs will be installed with different threads and different finish.
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Switch (exterior lighting)
The wires that correspond to the vehicle's rear turn signals were reversed when installed in the electrical connector.
Remedy: Dealers will inspect the turn signal switch and, if necessary, replace the turn signal switch.
Model years: 1996
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Seats
An interference condition between the back cushion and the recliner handle can cause an incomplete latching of the recliner mechanism.
Remedy: Dealers will inspect the seat and, if necessary, install a new recliner latch spring and handle.
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Linkages (visibility)
Sprague wiper assembly pivot can seize due to galvanic corrosion between the zinc-plated steel shaft and the bronze bushings.
Remedy: Replace sprague wiper assembly pivot with an assembly not susceptible to galvanic corrosion.
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Suspension: rear
Rear axle stabilizer (sway) bar may not have been properly heat treated.
Remedy: Replace the stabilizer bar.
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Service brakes, air
Air brake system was modified by adding a longer air line between the ABS solenoid and the transfer tee to simplify manufacturing. This modification caused the trucks to be in non-compliance with FMVSS 121, brake timing test.
Remedy: Remove the extra length of air line and install the transfer tee at the ABS solenoid.
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Linkages (steering)
Pitman arm pinch bolts may have been inadequately torqued.
Remedy: Retorque pinch bolts and reset as necessary.
Model years: 1991
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Hoses, lines/piping, and fittings (fuel system)
Routing of fuel line could allow it to contact the electricial connection on the starter solenoid.
Remedy: Reroute fuel line and secure away from starter solenoid.
Model years: 1988, 1989
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Accelerator pedal (vehicle speed control)
Electronic throttle sensors may fail to return to idle due to throttle pedal stop being incorrectly manufactured of aluminum instead of steel.
Remedy: Replace aluminum throttle pedal stops with a steel version, also, replace throttle potentiometer if it has been overloaded.
Model years: 1987, 1988
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Springs (vehicle speed control)
The throttle lever is not under sufficient tension.
Remedy: Relocate throttle return spring anchor and/or the spring anchor will be replaced.
Model years: 1987
Other Kenworth models
- T68077 complaints
- T200038 complaints
- W90032 complaints
- Kenworth23 complaints
- T60016 complaints
- Conventional10 complaints
- T88010 complaints
- T3007 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.