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2016 Ford Explorer Recalls, Complaints & Specs

14 safety recalls list the 2016 Ford Explorer, and owners have filed 2,461 complaints with NHTSA. Check your own VIN below.

14
safety recalls
2,461
owner complaints to NHTSA
39 / 14
complaints citing a crash / fire
18–22
MPG combined (EPA)

14 safety recalls for the 2016 Ford Explorer

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Body (structure)

    NHTSA 26V448000 Reported 288,314 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.

    Remedy: Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 28,…

  2. Engine block heater (equipment)

    NHTSA 25V685000 Reported 59,006 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater…

    Remedy: Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater…

  3. Body (structure)

    NHTSA 25V347000 Reported 492,145 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.

    Remedy: Dealers will repair the B-pillar trim, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 5, 2025. A second notice will be sent once the final remedy is available, anticipated…

  4. Roof and pillars (structure)

    NHTSA 24V031000 Reported 1,889,110 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.

    Remedy: Dealers will inspect and replace the A-pillar trim as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model years. Owner notification letters…

  5. Suspension: rear

    NHTSA 21V537000 Reported 631,176 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West…

    Remedy: Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge. This recall is an expansion of previous NHTSA recall numbers 16V-245,…

  6. Body (structure)

    NHTSA 21V316000 Reported 616,967 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.

    Remedy: Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge. The interim owner notification letter was mailed on June 22, 2021. Owner notification letters…

  7. Suspension: rear

    NHTSA 20V675000 Reported 454,941 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island,…

    Remedy: Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge. The recall began November 27, 2020.…

  8. Axle shaft (power train)

    NHTSA 20V692000 Reported 15,587 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.

    Remedy: Ford will notify owners, and dealers will replace the link shaft bracket, free of charge. Parts are not currently available. Owners received an interim notification detailing safety risk December 8, 2020. A second…

  9. Suspension: rear

    NHTSA 19V435000 Reported 1,194,173 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.

    Remedy: Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge. The recall began June 26,…

  10. Seats

    NHTSA 17V767000 Reported 177,264 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.

    Remedy: Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are…

  11. Recliner (seats)

    NHTSA 16V475000 Reported 5,280 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."

    Remedy: Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall begin on August 18, 2016. Owners may contact Ford at 1-800-392-3673. Ford's number for this…

  12. Engine (engine and engine cooling)

    NHTSA 16V183000 Reported 1,543 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block heaters. These engine block heaters…

    Remedy: Ford will notify owners, and dealers will replace the engine block heater, free of charge. Dealers will also inspect and replace the electrical cord, as necessary. The recall began on May 18, 2016. Owners may contact…

  13. Mounting (fuel system)

    NHTSA 15V605000 Reported 203 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the…

    Remedy: Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's…

  14. Parking brake

    NHTSA 15V464000 Reported 7,165 vehicles potentially affected Ford Motor Company

    Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking…

    Remedy: Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge. The recall began on September 4, 2015. Owners may…

2,461 owner complaints filed with NHTSA

Owners of the 2016 Ford Explorer have filed 2,461 complaints with NHTSA; 39 describe a crash and 14 describe a fire. Reports cite 59 injuries and 0 deaths. The average mileage at failure in those reports is 55,577 miles. Complaints peaked in 2025 with 345 filed that year.

Most-reported components

What owners are reporting

“manufacturer has failed or is unable to remedy this safety recall for your vehicle in a timely manner. They have only repaired 1 side of the trim. Dealer states driver side is on back order”

Owner complaint to NHTSA, October 6, 2026 · Structure

“On approximately 09/02, I took my 2016 Ford Explorer to an authorized Ford dealership for recall-related PCM service. After the recall service was completed, I experienced additional problems with the”

Owner complaint to NHTSA, October 5, 2026 · Engine

Fuel economy and specs

EPA ratings for the 2016 Ford Explorer (Explorer 2WD FFV, Explorer AWD, Explorer AWD FFV, Explorer FWD). Ranges cover every tested configuration.

Combined18–22 mpg
City / Highway16–19 / 22–27
FuelGasoline or E85, Regular
EPA classStandard Sport Utility Vehicle 2WD, Standard Sport Utility Vehicle 4WD
Engine4/6 cyl, 2.3/3.5 L
TransmissionAutomatic (S6)

Compare Ford Explorer model years

Recall and complaint counts for every Ford Explorer model year in NHTSA's database.

Model yearRecallsComplaints
1977 Ford Explorer02
1984 Ford Explorer01
1985 Ford Explorer01
1986 Ford Explorer03
1987 Ford Explorer03
1988 Ford Explorer04
1989 Ford Explorer01
1990 Ford Explorer012
1991 Ford Explorer8609
1992 Ford Explorer4633
1993 Ford Explorer6939
1994 Ford Explorer41,207
1995 Ford Explorer5843
1996 Ford Explorer61,450
1997 Ford Explorer71,731
1998 Ford Explorer91,959
1999 Ford Explorer91,348
2000 Ford Explorer9952
2001 Ford Explorer6375
2002 Ford Explorer43,295
2003 Ford Explorer21,131
2004 Ford Explorer01,304
2005 Ford Explorer0497
2006 Ford Explorer1630
2007 Ford Explorer1208
2008 Ford Explorer1148
2009 Ford Explorer033
2010 Ford Explorer1115
2011 Ford Explorer61,197
2012 Ford Explorer5829
2013 Ford Explorer112,235
2014 Ford Explorer61,679
2015 Ford Explorer81,800
2016 Ford Explorer142,461
2017 Ford Explorer131,697
2018 Ford Explorer7732
2019 Ford Explorer6299
2020 Ford Explorer331,227
2021 Ford Explorer26436
2022 Ford Explorer24268
2023 Ford Explorer15110
2024 Ford Explorer1021
2025 Ford Explorer20102
2026 Ford Explorer1439
2027 Ford Explorer10

Checking a specific 2016 Ford Explorer

How do I know if my 2016 Ford Explorer has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 14 campaigns currently list the 2016 Ford Explorer; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Ford dealer with your VIN and the NHTSA campaign number (for example 15V464000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Ford models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.