2005 Blue Bird All American Recalls, Complaints & Specs
13 safety recalls list the 2005 Blue Bird All American, and owners have filed 1 complaint with NHTSA. Check your own VIN below.
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13 safety recalls for the 2005 Blue Bird All American
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Seats
Blue bird is recalling certain model year 2004 through 2010 all american, vision, micro bird, and conventional school buses manufactured between january 30, 2003 and may 7, 2009. Incorrect offset leg barrier pads or 2/3 seat back pads may have been installed. Buses with incorrect pads installed fail to conform to the requirements of…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. The safety recall began on september 18, 2009. Owners may contact blue bird at 1-478-822-2242.
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Ignition (electrical system)
Blue bird is recalling 2,203 model year 2003 through 2010 all american rear engine school buses equipped with optional plug style vandal locks manufactured from july 16, 2003 through april 10, 2009. The plug style vandal lock is not wired to inhibit the starter at the ignition switch when the vandal lock is in the locked position. These…
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on june 25, 2009. Owner may contact blue bird at 1-478-422-2242.
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Roof and pillars (structure)
Blue bird is recalling 23,464 my 2005 through 2009 all american and vision school and transit model buses manufactured from january 22, 2004, and march 28, 2008, and my 2004 through 2007 all american school buses and conventional model school buses manufactured from march 6, 2003, through june 16, 2006. The rivet pattern may be…
Remedy: Blue bird will notify owners and inspect and repair the buses by adding additional rivets. The recall began on september 18, 2008. Owners may contact blue bird at 478-822-2242.
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Diesel (engine and engine cooling)
Blue bird is recalling 607 my 2004-2007 all american rear engine school buses and my 2006-2007 xcel 102 commercial series transit buses equipped with cummins isc engines. The high pressure fuel line may crack, allowing high pressure diesel fuel into the engine compartment.
Remedy: Owners will be advised to contact their cummins dealers to have the repair work performed as soon as possible. The recall began on february 28, 2008. Owners may contact blue bird at 1-478-822-2242.
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12v/24v/48v battery (electrical system)
Certain 2001 through 2006 my blue bird all american, tc2000, and vision transit school buses manufactured between january 5, 2001, and july 15, 2005. These buses are equipped with a battery disconnect switch that has connections that may be loose on the battery switch studs creating the potential for the bus to shut down while in…
Remedy: Blue bird will notify its owners and instruct them on how to repair the switch. The recall began on october 19 , 2005. Owners may contact blue bird at 478-822-2242.
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School bus stop arm assembly (other)
Certain school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio,…
Remedy: Blue bird will notify its customers and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free…
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School bus stop arm assembly (other)
Certain blue bird 2002 through 2006 my all american, conventional, minibird, microbird, vision, and tc2000 school buses originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan,…
Remedy: Blue bird will notify all its customers of this campaign. For those buses operated in or near any of the states listed above, blue bird is encouraging the bus owners to obtain the replacement switch. For those buses…
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Vehicle speed control
Certain 2001 through 2005 all american, commercial series, and q-bus school and transit buses equipped with john deere 8.1 cng engines. The subject buses equipped with the john deere engines may surge inappropriately due to erractic operation of the air throttle if the engine is taken from full to zero load.
Remedy: John deere will notify blue bird's customers and repair the engines free of charge. Customers are being instructed to contact john deere at 1-800-jd-engine.
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Engine and engine cooling
Certain 2002-2006 my blue bird all american school and transit buses, conventional school buses, and commercial series transit buses manufactured between december 21, 2002, and february 24, 2005. These buses are equipped with webasto coolant heaters, model dbw 2010, assembled with webasto burner tubes, p/n 303046/26533a manufactured…
Remedy: Blue bird will notify its customers and replace the burner tubes free of charge. The recall began on march 31, 2005. Owners may contact blue bird at 478-822-2242.
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Equipment adaptive/mobility
Certain blue bird 1999-2005 all american, tc/2000, micro bird, vision, conventional, and commercial series school buses equipped with sure-loc wheelchair securement systems and manufactured between february 17, 1999, and august 13, 2004. Certain sure-lok wheelchair tie-down securement assemblies p/n 8625-13. The sprocket teeth of the…
Remedy: Blue bird will notify its customers and replace the defective part free of charge. The recall began september 21, 2004. Owners who take their buses to an authorized dealer on an agreed upon service date and do not…
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Roof and pillars (structure)
Certain my 2005 blue bird all american model school buses manufactured from may 24 through july 12, 2004. These buses fail to comply with federal motor vehicle safety standard no 221, school bus body joint strength. The rivet pattern may be incorrect in sections of the rear roof sheet joint that attaches to the rear roof cap.
Remedy: Blue bird will notify its customers and provide instructions and parts to add additional rivets as needed. The recall began august 16, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Seat belts
School and transit buses equipped with driver's 3-point seat belts with incorrect fasteners.
Remedy: Blue bird will notify its customers to make an appointment with their blue bird distributor to have the driver's 3-point seat belt upper attaching fasteners replaced free of charge. Owner notification is expected to…
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Structure
All american school buses manufactured between january 10 and april 20, 2004, which the inside panels adjacent to the rear center emergency door (or rear center emergency window on rear engine models) do not comply with federal motor vehicle safety standard no. 221, school bus body joint strength. Adhesive was inadvertentlt omitted from…
Remedy: Owners will be notified to make an appointment with their blue bird distributor to have the inside rear panels removed and properly adhere the panels. Owner notification is expected to begin june 9, 2004. Owners who…
1 owner complaint filed with NHTSA
Owners of the 2005 Blue Bird All American have filed 1 complaint with NHTSA. The average mileage at failure in those reports is 2,952 miles. Complaints peaked in 2004 with 1 filed that year.
Most-reported components
What owners are reporting
“Intermittent loss of steering during normal driving conditions. *nm”
Owner complaint to NHTSA, October 8, 2004 · Steering
Compare Blue Bird All American model years
Recall and complaint counts for every Blue Bird All American model year in NHTSA's database.
Checking a specific 2005 Blue Bird All American
How do I know if my 2005 Blue Bird All American has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 13 campaigns currently list the 2005 Blue Bird All American; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Blue Bird dealer with your VIN and the NHTSA campaign number (for example 04V213000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Blue Bird models
- TC200038 complaints
- School Bus33 complaints
- Vision23 complaints
- Conventional14 complaints
- Blue Bird13 complaints
- Wanderlodge M450 Lxi9 complaints
- All American School Bus8 complaints
- Buses8 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.