Blue Bird All American Recalls & Complaints by Model Year
NHTSA lists 185 safety recalls and 52 owner complaints across 57 model years of the Blue Bird All American (1963–2019). The most-complained-about year is 1992.
Pick your Blue Bird All American model year
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What Blue Bird All American owners complain about
Across all model years, owners have filed 52 complaints with NHTSA. The 1992 model year has the most, with 16.
All Blue Bird All American recalls (185)
Every NHTSA safety campaign that lists a Blue Bird All American, most recent first, with the model years each one covers.
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Labels (equipment)
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus…
Remedy: Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall…
Model years: 2019
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Roof and pillars (structure)
Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of…
Remedy: Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at…
Model years: 2019
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Structure
Blue Bird Body Company (Blue Bird) is recalling certain 2014-2024 All American school buses equipped with 39" High Back seat restraining barriers. The bolts securing the restraining barriers to the floor may separate when fully loaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard…
Remedy: Dealers will install a longer bolt with rectangular washer and nut, free of charge. Owner notification letters are expected to be mailed January 16, 2024. Owners may contact Blue Bird customer service at…
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Driveline (power train)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill…
Remedy: Dealers will update the SCM software calibration, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall…
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Propulsion system (electrical system)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.
Remedy: Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer…
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Fuel rail (fuel system)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Remedy: The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is…
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Fuel rail (fuel system)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Remedy: Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at…
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Steering and power train
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.
Remedy: Cummins will replace the High Voltage Low Power Inverter Harness, and install an overlay harness, free of charge. Interim owner notification letters were mailed on May 22, 2021. Owner notification letters were mailed…
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Shock protection (electrical system) and 2 other components
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.
Remedy: Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22,…
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Anchorage (seat belts)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these…
Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. This recall began August 11, 2020. Owners may contact Blue Bird…
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Anchorage (seat belts)
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Vision and All-American transit buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles…
Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. The recall began August 11, 2020. Owners may contact Blue Bird…
Model years: 2019
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Parking brake
Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with…
Remedy: Blue Bird will notify owners, and dealers will inspect the floor mounted park brake application force hand lever assembly and correct the application force, as necessary, free of charge. The recall is expected to begin…
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Barriers (seats)
Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor…
Remedy: Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners…
Model years: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019
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Power train
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Vision and All American school buses equipped with 7000 EV electric drivetrain units. A connector within the wire harnesses may become unplugged causing loss of communication between control modules, resulting in sudden loss of drive power and power steering.
Remedy: Blue Bird will notify owners, and Cummins dealers will install a cable tie on the connector to maintain the connector locking tab in the locked position, free of charge. The recall began March 12, 2020. Owners may…
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Power train: control module (tcm/pcm/tecm) and hybrid propulsion system
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Vision and All American school buses equipped with Cummins PowerDrive 7000 EV electric drivetrain units. Due to a software error, the VCU may activate the anti-roll back feature during slow moving or stop and go conditions, which can cause unexpected vehicle movement.
Remedy: Blue Bird has notified owners, and Cummins dealers will update the VCU software, free of charge. The recall began October 30, 2019. Owners may contact Cummins customer service at 1-800-286-6467 or Blue Bird customer…
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Roof and pillars (structure)
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety…
Remedy: Blue Bird will notify owners, and dealers will inspect the roof joints and add the sufficient number of rivets, as necessary, free of charge. The recall began October 22, 2019. Owners may contact Blue Bird customer…
Model years: 2019
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Escape/egress/exit (structure)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2020 Vision and All American school buses equipped with Specialty Manufacturing Prolo roof emergency exit hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the…
Remedy: Blue Bird will notify owners, and Specialty dealers will replace the outer handle, free of charge. The recall began August 21, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number…
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Software (electrical system) and hybrid propulsion system
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Vision and All American school buses equipped with PowerDrive 7000 EV electric drivetrains. The Vehicle Control Unit (VCU) may unexpectedly shut down the high voltage contactors, resulting in loss of all systems powered by high voltage, including the traction drive system…
Remedy: Cummins will notify Blue Bird owners and will update the VCU software with a revised version, free of charge. The recall began July 24, 2019. Owners may contact Cummins customer service at 1-800-286-6467 or Blue Bird…
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Disc (service brakes)
Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.
Remedy: Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began…
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Caliper (service brakes)
Blue Bird Body Company (Blue Bird) is recalling certain 2016-2020 Vision and 2015-2020 All American non-school buses equipped with ADB22X disc brakes. The driver side rear brakes may drag.
Remedy: Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began…
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Equipment adaptive/mobility
Blue Bird Body Company (Blue Bird) is recalling certain 2015-2019 Vision and All American school buses equipped with Ricon S-Series Titanium Wheelchair lifts. The wheelchair lift positioning input cam may fail while the lift is in use, allowing the platform to travel higher than the vehicle's floor height. As such, this vehicle fails to…
Remedy: Blue Bird will notify owners, and Ricon dealers will replace the wheelchair lift positioning input cam, free of charge. The recall began March 4, 2019. Owners may contact Ricon customer service at 1-800-322-2884. Blue…
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Parking brake
Blue Bird Body Company (Blue Bird) is recalling certain 2019 Blue Bird All American and Vision school buses. The parking brake cable may disengage from the foot pedal assembly, possibly allowing the bus to unintentionally move. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS)…
Remedy: Blue Bird will notify owners and dealers will install a clevis cable retention clip and cable-end return spring, free of charge. The recall began February 6, 2019. Owners may contact Blue Bird customer service at…
Model years: 2019
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Parking brake
Blue Bird Body Company (Blue Bird) is recalling certain 2019 Blue Bird All American and Vision transit buses. The parking brake cable may disengage from the foot pedal assembly, possibly allowing the bus to unintentionally move. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS)…
Remedy: Blue Bird will notify owners and dealers will install a clevis cable retention clip and cable-end return spring, free of charge. The recall began February 6, 2019. Owners may contact Blue Bird customer service at…
Model years: 2019
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Equipment
Blue Bird Body Company (Blue Bird) is recalling certain 2007-2019 Blue Bird All American ambulance buses. The clamps that secure the stacked stretchers may fail from repeated use or from high loads.
Remedy: Blue Bird will notify owners, and dealers will install redesigned clamps, free of charge. The recall began December 12, 2018. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this…
Model years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019
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Labels (equipment) and seats
Blue Bird Body Company (Blue Bird) is recalling certain 2019 Blue Bird All American and 2019-2020 Blue Bird Vision school buses, equipped with certain NextGen School Bus seats with Integrated Child Restraint Systems. These seats may be missing a warning label on the lower restraint strap. As such, these vehicles fail to comply with the…
Remedy: Blue Bird will notify owners, and dealers will install a warning label to the lower restraint strap portion of the Restraint Belt System, free of charge. The recall began September 26, 2018. Owners may contact Blue…
Model years: 2019
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Instrument cluster/panel (electrical system) and service brakes, air
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Blue Bird All American and Vision school buses. The primary and secondary air brake gauges on the instrument cluster may intermittently indicate "0 PSI" instead of the correct air pressure in the tanks. As such, these vehicles fail to comply with the requirements of…
Remedy: Blue Bird will notify owners, and dealers will update the display software, free of charge. The recall began on August 1, 2018. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for…
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Service brakes, air and instrument cluster/panel (electrical system)
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2019 Blue Bird All American and Vision transit buses. The primary and secondary air brake gauges on the instrument cluster may intermittently indicate "0 PSI" instead of the correct air pressure in the tanks. As such, these vehicles fail to comply with the requirements of…
Remedy: Blue Bird will notify owners, and dealers will update the display software, free of charge. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R18ZE-NSB.
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Seats
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2019 Vision and model year 2016 All American school buses equipped with certain QS11 series convertible school bus seats supplied by CE White/HSM Solutions. The integral D-Ring mounting stud located in the upper area of the seat back frame does not provide an…
Remedy: Blue Bird will notify owners, and dealers will equip the Integra D-Ring mounting studs with the proper padding, free of charge. The recall began on September 15, 2017. Owners may contact Blue Bird customer service at…
Model years: 2016
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Seats and seat belts
Blue Bird Body Company (Blue Bird) is recalling certain 2016 Vision and All American school buses, equipped with certain QS11, QSCR11, QSJ11, and Davenport school bus seats that include three-point lap/shoulder seat belts. These seats may have a loose or missing D-ring mounting nut, allowing the shoulder belt D-ring to detach in a crash.
Remedy: Blue Bird will notify owners, and personnel from the school bus seat manufacturer will inspect and repair the affected seats, free of charge. The recall began on April 12, 2017. Owners may contact Blue Bird Campaigns…
Model years: 2016
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Equipment
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2017 All American transit buses manufactured from November 13, 2014, through May 4, 2016, and 2016-2017 Vision transit buses manufactured from May 30, 2015, through February 2, 2016, equipped with Ricon S-Series (S2005 and S5510) wheelchair lifts. In the affected…
Remedy: Blue Bird will notify owners, and Ricon dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks. Any damaged parts will be replaced, free of charge. The recall…
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Seats
Blue Bird Body Company (Blue Bird) is recalling certain model year 2017 All American Forward Engine transit buses manufactured February 9, 2016, to February 19, 2016 and one Vision transit bus manufactured on February 1, 2016, equipped with Freedman Integrated Child Seats (ICS) Passenger Seats. These vehicles are equipped with seats…
Remedy: Blue Bird has notified owners, and dealers will replace the seats, free of charge. The recall began on May 23, 2016. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall…
Model years: 2017
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Seats
Blue Bird Body Company (Blue Bird) is recalling certain model year 2011-2017 All American school buses manufactured from August 20, 2010, through December 16, 2015. Buses with rear side emergency doors have seats over the wheelhouse area whose rear legs may detach from the floor in a crash, resulting in belted occupants traveling…
Remedy: Blue Bird will notify owners, and dealers will replace the rear leg assembly, free of charge. The recall began on April 19, 2016. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's recall…
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School bus stop arm assembly (other)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2016-2017 All American school buses manufactured May 18, 2015, to November 9, 2015, and Vision school buses manufactured May 8, 2015, to October 27, 2015, equipped with certain Transpec T6000, T6100, and T7000 series school bus stop arms. The affected stop arms have a…
Remedy: Blue Bird will notify owners, and dealers will replace the stop arm blade assembly, free of charge. The recall began on January 28, 2016. Owners may contact Blue Bird customer service at 1-478-822-2242 or the…
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Equipment adaptive/mobility
Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American, Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The…
Remedy: Blue Bird will notify owners, and Ricon dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks. Any damaged parts will be replaced, free of charge. The recall…
Model years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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Equipment adaptive/mobility
Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision and 2007-2011 Micro Bird transit buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The affected lifts are equipped…
Remedy: Blue Bird will notify owners, and Ricon dealers will inspect the link arms for damage or for displaced bearings. The platform will be inspected for cracks. Any damaged parts will be replaced, free of charge. The recall…
Model years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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Engine (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2009-2016 All American rear engine school buses manufactured December 7, 2008, to May 11, 2015, and equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the…
Remedy: Cummins will notify owners on behalf of Blue Bird, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM)…
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Engine (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2009-2016 All American rear engine non school buses manufactured December 7, 2008, to May 11, 2015, and equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the…
Remedy: Cummins will notify owners on behalf of Blue Bird, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM)…
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Seats
Blue Bird Body Company (Blue Bird) is recalling certain model year 2016 Vision and All American rear engine school buses manufactured February 11, 2015, to April 2, 2015. The affected vehicles have seat bottoms whose foam core may not meet the flammability requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 302,…
Remedy: Blue Bird will notify owners, and dealers will replace the school bus seat bottoms with foam that is compliant to the safety standard, free of charge. The recall began on June 9, 2015. Owners may contact Blue Bird…
Model years: 2016
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Seat belts
Blue Bird Body Company (Blue Bird) is recalling certain model year 2013-2016 All American A3FE, A3RE, T3FE, T3RE, and D3RE school buses manufactured June 28, 2012, to September 25, 2014, and 2013-2016 Vision BBCV school buses manufactured June 9, 2012, to September 30, 2014. Incorrect fasteners may have been used to secure the seat…
Remedy: Blue Bird will notify owners, and dealers will inspect the the seat gusset reinforcement mounting fasteners, and will install an additional gusset reinforcement bracket, as necessary, free of charge. The recall began…
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Steering
Blue Bird Body Company (Blue Bird) is recalling certain 2016 All American school buses manufactured from September 11, 2014, through January 8, 2015. In the affected vehicles, a clamp on the steering shaft may come in contact with the rubber boot at the floor.
Remedy: Blue Bird will notify owners, and dealers will relocate the rubber boot and install a new steering shaft clamp, free of charge. The recall began on March 26, 2015. Owners may contact Blue Bird Customer Service at…
Model years: 2016
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Steering
Blue Bird Body Company (Blue Bird) is recalling certain 2016 All American transit buses manufactured from September 15, 2014, through January 12, 2015. In the affected vehicles, a clamp on the steering shaft may come in contact with the rubber boot at the floor.
Remedy: Blue Bird will notify owners, and dealers will relocate the rubber boot and install a new steering shaft clamp, free of charge. The recall began on March 25, 2015. Owners may contact Blue Bird Customer Service…
Model years: 2016
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Exhaust system (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2011-2016 All American rear engine school buses manufactured June 5, 2010, to January 13, 2015. In the affected school buses, the exhaust system hangers may fail, possibly causing damage to the Selective Catalytic Reduction (SCR) and the Diesel Particulate Filter (DPF)…
Remedy: Blue Bird will notify owners, and dealers will install new bolted hanger assemblies and support cables, free of charge. The recall began on March 6, 2015. Owners may contact Blue Bird customer service at…
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Exhaust system (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2011-2016 All American rear engine transit buses manufactured June 5, 2010, to January 13, 2015. In the affected transit buses, the exhaust system hangers may fail, possibly causing damage to the Selective Catalytic Reduction (SCR) and the Diesel Particulate Filter (DPF)…
Remedy: Blue Bird will notify owners, and dealers will install new bolted hanger assemblies and support cables, free of charge. The recall began on March 5, 2015. Owners may contact Blue Bird customer service at…
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Parking brake
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 Vision non-school buses manufactured July 8, 2015, and All American non-school buses manufactured September 12, 2014. These buses, equipped with hydraulic brakes, may have an incorrectly manufactured parking brake pedal assembly which could separate and bend causing…
Remedy: Blue Bird will notify owners, and dealers will inspect the date code on the parking brake pedal assembly and will replace the assembly if it is within that date range, free of charge. The recall began on January 29,…
Model years: 2015
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Parking brake
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2016 Vision and All American school buses manufactured July 8, 2014, to September 22, 2014. These buses, equipped with hydraulic brakes, may have an incorrectly manufactured parking brake pedal assembly which could separate and bend causing the parking brake not to…
Remedy: Blue Bird will notify owners, and dealers will inspect the date code on the parking brake pedal assembly and will replace the assembly if it is within that date range, free of charge. The recall began on January 29,…
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Fuel system, diesel
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 All American and Vision transit buses manufactured from May 22, 2014, to August 2, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel…
Remedy: Cummins will notify owners and dealers will replace the fuel filter with a non-defective one, free of charge. The recall began during September 2014. Owners may contact Cummins customer service at 1-800-223-4583.…
Model years: 2015
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Equipment adaptive/mobility
Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected…
Remedy: Blue Bird will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge.…
Model years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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Equipment adaptive/mobility
Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American, 2007-2010 Micro Bird, and 2007-2014 Vision non-school buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected wheelchair lifts may…
Remedy: Blue Bird will notify owners to take buses to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge.…
Model years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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Fuel system, diesel
Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 All American and Vision school buses manufactured from May 22, 2014, to August 2, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel…
Remedy: Cummins will notify owners and dealers will replace the fuel filter with a non-defective one, free of charge. The recall began on during September 2014. Owners may contact Cummins customer service at 1-800-223-4583.…
Model years: 2015
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Pressure relief devices (fuel system)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2013-2014 All American rear engine school buses manufactured July 21, 2011 to April 30, 2014, and equipped with CNG fuel systems and delivered to or registered in the following "Cold Weather" states: Colorado, Pennsylvania, Utah, and Wyoming. In the affected vehicles, an…
Remedy: Blue Bird will notify owners, and dealers will replace the original pressure relief device and o-ring with a new one, free of charge. The recall began on September 8, 2014. Owners may contact Blue Bird customer service…
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Cooling system (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2008-2013 All American rear engine school buses manufactured April 3, 2007, to December 15, 2012. Due to the design of the thermostat, a heater hose may rupture which could result in hot coolant entering the passenger compartment.
Remedy: Blue Bird will notify owners, and dealers will replace the thermostat and change the passenger compartment heater supply hose, free of charge. The recall began on July 15, 2014. Owners may contact Blue Bird customer…
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Hoses/lines/piping/fittings (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2008-2013 All American rear engine non-school buses manufactured May 9, 2007, to November 12, 2012. Due to the design of the thermostat, a heater hose may rupture which could result in hot coolant entering the passenger compartment.
Remedy: Blue Bird will notify owners, and dealers will replace the thermostat and change the passenger compartment heater supply hose, free of charge. The recall began on July 15, 2014. Owners may contact Blue Bird customer…
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Steering
Blue Bird Body Company (Blue Bird) is recalling certain 2012-2015 All American transit buses manufactured September 1, 2011 through May 16, 2014. In the affected vehicles, a clamp on the steering shaft may come in contact with the rubber boot at the floor.
Remedy: Blue Bird will notify owners, and dealers will relocate the rubber boot and install a new steering shaft clamp, free of charge. The recall began on July 8, 2014. Owners may contact Blue Bird customer service at…
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Steering
Blue Bird Body Company (Blue Bird) is recalling certain 2012-2015 All American school buses manufactured August 20, 2011, through May 21, 2014. In the affected vehicles, a clamp on the steering shaft may come in contact with the rubber boot at the floor.
Remedy: Blue Bird will notify owners, and dealers will relocate the rubber boot and install a new steering shaft clamp, free of charge. The recall began on July 8, 2014. Owners may contact Blue Bird customer service at…
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Engine (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2009-2015 All American rear engine non-school buses manufactured from June 23, 2010, through May 24, 2012, and equipped with certain Cummins Westport Model ISL G compressed natural gas engines. Condensation in the intake manifold may freeze during cold weather conditions…
Remedy: Cummins and Cummins Westport has notified owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Customers may contact Blue Bird at…
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Body (structure)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2014 Vision and All American school buses manufactured January 21, 2013, through February 28, 2013. In the affected vehicles, the joint between the rear wheelhousing and body gusset panel may have partially separated during manufacturing. Thus, these vehicles do not…
Remedy: Blue Bird will notify owners, and dealers will inspect the joint connections and install a two part adhesive and mechanical fasteners, as necessary, free of charge. The recall began on April 24, 2014. Owners may…
Model years: 2014
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Engine (engine and engine cooling)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2009-2015 All American rear engine school buses manufactured from December 8, 2008, through November 15, 2013, and equipped with certain Cummins Westport Model ISL G engines. Condensation in the intake manifold may freeze during cold weather conditions and interfere with…
Remedy: Cummins and Cummins Westport will notify owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Customers may contact Blue Bird at…
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Parking brake
Blue Bird Corporation is recalling certain 2014-2015 model year All American and Vision school buses manufactured from September 24, 2013, through December 6, 2013. In the affected vehicles, a component within the hydraulic park brake pedal arm may not have been properly heat treated and may fracture causing the parking brake to release…
Remedy: Blue Bird has notified owners and dealers will install a new parking brake assembly, free of charge. The recall began on December 31, 2013. Owners may contact Blue Bird at 1-478-822-2242. Blue Bird's number for this…
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Buckle assembly (seat belts)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2014 Vision and All American model non-school buses manufactured August 23, 2013, through November 6, 2013 and equipped with IMMI-brand L9 driver's seat belts. When the button is pressed to release the seat belt, the latch plate can become partially engaged with the…
Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt buckle, and if necessary, replace the seat belt buckle, free of charge. The recall began on December 17, 2013. Owners may contact Blue Bird at…
Model years: 2014
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Buckle assembly (seat belts)
Blue Bird Body Company (Blue Bird) is recalling certain model year 2014 and 2015 Vision and All American model school buses manufactured August 23, 2013, through November 6, 2013 and equipped with IMMI-brand L9 driver's seat belts. When the button is pressed to release the seat belt, the latch plate can become partially engaged with the…
Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt buckle, and if necessary, replace the seat belt buckle, free of charge. The recall began on December 17, 2013. Owners may contact Blue Bird at…
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Suspension: front
Blue Bird Corporation (Blue Bird) is recalling certain model year 2014 All American and Conventional school buses manufactured July 2, 2013, through October 3, 2013 and equipped with front suspension bolts marked with a "ZY" code on the bolt head. Due to a problem in the bolt manufacturing process, the bolts that hold the front…
Remedy: Blue Bird will notify owners, and dealers will inspect the front suspension bolts. Any bolts with a "ZY" code will be replaced free of charge. The recall began on December 10, 2013. Owners may contact Blue Bird at…
Model years: 2014
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Suspension: front
Blue Bird Corporation (Blue Bird) is recalling certain model year 2014 All American and Conventional Vision non-school buses manufactured July 2, 2013, through October 3, 2013 and equipped with front suspension bolts marked with a "ZY" code on the bolt head. Due to a problem in the bolt manufacturing process, the bolts that hold the…
Remedy: Blue Bird will notify owners, and dealers will inspect the front suspension bolts. Any bolts with a "ZY" code will be replaced free of charge. The recall began on December 10, 2013. Owners may contact Blue Bird at…
Model years: 2014
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Structure
Blue Bird Body Company is recalling certain model year 2007-2014 All American and Vision school buses manufactured March 10, 2006, through June 18, 2013; and equipped with optional transit sliding windows. Joint adhesive may not have been applied at the interior and exterior body window panel joints. Without the adhesive, these vehicles…
Remedy: Blue Bird will notify owners, and dealers will install additional rivets at the window panel joints, free of charge. The recall began on August 28, 2013. Owners may contact Blue Bird at 1-478-825-2021. Blue Bird's…
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Seats
Blue Bird is recalling certain model year 2010 through 2014 All American and Vision model school buses manufactured from August 25, 2009, through March 19, 2013, and equipped with C. E. White Inc. Flip Seats models Quasi Static "QSJ11" (30", 36", 39" and 45"), Student Safety Seat "SSSJ" (30", 36", 39" and 45"), or School Bus Seat "SBJ"…
Remedy: Blue Bird will notify owners, and dealers will install a safety guard to prevent passengers from placing their toes or feet in the opening on the back of the subject Flip Seats, free of charge. The recall began on June…
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Electrical system: wiring and electrical system
Blue Bird is recalling certain model year 2008 through 2011 All American rear engine school buses manufactured from August 9, 2007, through June 9, 2010, powered by Cummins ISB07 engines. In the affected vehicles, the grid heater power cable may be improperly routed, which could result in contact with the chassis frame rail.
Remedy: Blue Bird will notify owners, and dealers will inspect the buses for proper positioning of the grid heater power cable. Any cables found contacting the chassis frame rail will have the grid heater cable repositioned to…
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Electrical system: wiring and electrical system
Blue Bird is recalling certain model year 2008 through 2011 All American rear engine, non-school, transit buses manufactured from August 9, 2007, through June 9, 2010, and powered by Cummins ISB07 engines. In the affected vehicles, the grid heater power cable may be improperly routed, which could result in contact with the chassis frame…
Remedy: Blue Bird will notify owners, and dealers will inspect the buses for proper positioning of the grid heater power cable. Any cables found contacting the chassis frame rail will have the grid heater cable repositioned to…
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Buckle assembly (seat belts)
Blue Bird is recalling model year 2013 All American and Vision school buses manufactured from April 30, 2012, through June 23, 2012. Driver's seat belts may have been inadvertently installed with mismatched buckles which fails to conform to the requirements of Federal Motor Vehicle Safety Standard No. 209, "Seat Belt Assemblies." The…
Remedy: Blue Bird will notify owners, and dealers will repair the buses free of charge. The safety recall began on August 23, 2012. Owners may contact Blue Bird at 1-478-822-2242.
Model years: 2013
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Seat belts: front
Blue Bird is recalling model year 2013 All American and Vision non-school buses manufactured from April 30, 2012, through June 23, 2012. Driver's seat belts may have been inadvertently installed with mismatched buckles. The latch plate (tongue) on one style buckle may mate up to another style buckle receiver but the latch plate may not…
Remedy: Blue Bird will notify owners, and dealers will repair the buses free of charge. The safety recall began on August 23, 2012. Owners may contact Blue Bird at 1-478-822-2242.
Model years: 2013
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Equipment
Blue bird is recalling certain model year 2013 all american rear engine school buses and one aftermarket brake treadle valve. The affected buses were manufactured from december 9, 2011, through march 9, 2012. The brake valve plunger may fracture during brake application, resulting in reduced brake pedal angle and travel. This condition…
Remedy: All of the affected buses and the one aftermarket treadle valve were sold through a-z bus sales, a blue bird bus dealer. Blue bird has reported that all the buses have been repaired. Therefore, an owner notification…
Model years: 2013
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Roof and pillars (structure)
Blue bird corporation (blue bird) is recalling certain model year 2012 through 2013 all american and vision school buses manufactured from april 7, 2011, through march 21, 2012, equipped with specialty manufacturing inc. (smi) prolo roof hatches. Increased friction between the rear plate assemblies, p/no. 009327, and the nylon rear…
Remedy: Blue bird will notify owners. Smi will provide service kits along with repair instructions to dealers and owners, free of charge. The safety recall began on june 21, 2012. Owners may contact blue bird at 1-478-822-2242…
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Roof and pillars (structure)
Blue bird corporation (blue bird) is recalling certain model year 2012 all american and vision non-school buses manufactured from may 20, 2011, through october 20, 2012, equipped with specialty manufacturing inc. (smi) prolo roof hatches. Increased friction between the rear plate assemblies, p/no. 009327, and the nylon rear pop-up…
Remedy: Blue bird will notify owners. Smi will provide service kits along with repair instructions to dealers and owners, free of charge. The safety recall began on june 21, 2012. Owners may contact blue bird at 1-478-822-2242…
Model years: 2012
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Service brakes, air
Blue bird corporation (blue bird) is recalling certain model year 2010 through 2013 all american and vision school buses manufactured from may 30, 2009, through april 4, 2012 and equipped with air brakes. The primary and secondary air brake lines may have been crossed at the brake treadle valve. Incorrect installation of the air brake…
Remedy: Blue bird will notify owners, and dealers will repair the buses free of charge. The recall began on may 23, 2012. Owners may contact blue bird at 1-478-822-2242.
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Service brakes, air
Blue bird corporation (blue bird) is recalling certain model year 2010 through 2013 all american and vision non school buses manufactured from may 30, 2009, through april 4, 2012 and equipped with air brakes. The primary and secondary air brake lines may have been crossed at the brake treadle valve. Incorrect installation of the air…
Remedy: Blue bird will notify owners, and dealers will repair the buses free of charge. The recall began on may 23, , 2012. Owners may contact blue bird at 1-478-822-2242.
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Equipment adaptive/mobility
Blue bird is recalling certain model year 2009 through 2011 all american, vision, and micro bird school buses equipped with braun vista-2 wheelchair lifts. Over time and with frequent use, the roll stop latches on the outer barrier may become bent or misaligned.
Remedy: Blue bird will notify owners, and the repairs will be performed by authorized braun dealers free of charge. The safety recall began on april 26, 2012. Owners may contact blue bird at 1-478-822-2242.
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Fuel system, diesel
Blue bird is recalling certain model year 2007 through 2012 all american rear engine school buses manufactured from april 12, 2006, through june 27, 2011, and equipped with a 60 gallon fuel tank. The tank return line can develop a leak that exceeds the amount of fuel spillage allowed. Accordingly, these buses fail to conform to the…
Remedy: Blue bird will notify owners, and dealers will repair the buses free of charge. The safety recall began on march 9, 2012. Owners may contact blue bird at 1-478-822-2242.
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Hinge and attachments (structure)
Blue bird is recalling certain model year 2012 all american and vision school buses manufactured from august 2, 2011, through september 14, 2011, equipped with spectal industries vertical emergency exit windows. Incorrect rivets may have been used to attach the handles that an occupant would use to open the window in the event of an…
Remedy: Blue bird will notify owners, and provide repair kits, free of charge. The safety recall is expected to begin on or about november 14, 2011. Owners may contact blue bird at 1-478-822-2242.
Model years: 2012
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Barriers (seats)
Blue bird is recalling certain model year 2006 through 2012 all american, 2006 through 2011 vision, and 2006 conventional school buses manufactured between september 19, 2005, and may 3, 2011, equipped with 2-passenger seats installed forward of the 39" barrier. In the event of a crash, the barrier may make contact with the 2-passenger…
Remedy: Blue bird will notify owners, and dealers will repair the buses free of charge. The safety recall began on january 18, 2012. Owners may contact blue bird at 1-478-822-2242.
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Engine and engine cooling
Blue bird is recalling certain model year 2011 and 2012 all american school buses manufactured from october 13, 2010, through march 8, 2011, and vision school buses manufactured from october 2, 2010, through february 2, 2011, equipped with a cummins diesel engine. The v-band clamp assembly, part numbers q187684, q187685, and q187686,…
Remedy: Blue bird is working with cummins to identify and notify owners of the recall campaign. Repairs will be performed by authorized cummins dealers free of charge. The safety recall began on october 10, 2011. Owners may…
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Engine and engine cooling
Blue bird is recalling certain model year 2011 and 2012 all american non-school buses manufactured from november 2, 2010, through march 17, 2011, and vision conventional non-november 2, 2010, through march 17, 2011, equipped with a cummins diesel engine. The v-band clamp assembly, part numbers q187684, q187685, and q187686, used to…
Remedy: Blue bird is working with cummins to identify and notify owners of the recall campaign. Repairs will be performed by authorized cummins dealers free of charge. The safety recall began on october 10, 2011. Owners may…
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Parking brake
Blue bird is recalling certain model year 2007 through 2011 all american school buses manufactured from september 22, 2006, through august 7, 2010, and equipped with optional park brake valve interlock feature. The optional park brake interlock valve may have been plumbed incorrectly which could result in inadvertent park brake…
Remedy: Blue bird will notify owners and dealers will repair the buses free of charge. All of the buses have been inspected and, if needed, repaired. Therefore, an owner notification letter will not be issued for this…
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Body (structure)
Blue bird is recalling certain model year 2011 and 2012 vision and all american model school buses manufactured from october 18, 2010, through january 6, 2011. The sheet metal rain visors over the pushout side window on the left side of the bus may prohibit the emergency exit window from opening sufficiently which fails to conform to…
Remedy: Blue bird will notify owners and dealers will repair the buses free of charge. The safety recall behan on march 15, 2011. Owners may contact blue bird at 1-478-822-2242.
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Underbody shields (structure)
Blue bird is recalling certain model year 2011 all american d3 model school buses manufactured with 20 gauge outside side panels from april 23, 2010, through september 11, 2010. The side panel joint adhesive that is required to be used to adhere the panels may not have been used during production. Accordingly, these buses fail to comply…
Remedy: Blue bird will notify owners and dealers add additional rivets free of charge. The safety recall began on january 26, 2011. Owners may contact blue bird at 1-478-822-2242.
Model years: 2011
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Engine and engine cooling
Blue bird is recalling certain model year 2007 through 2010 all american school buses manufactured from may 29, 2006 through august 7, 2010 equipped with cummins isb-02, isb-07, and isb-10 engines. An incorrect combination of flat washer and serrated nut was installed on the bolt that secures the starter cable retaining clamp to its…
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on september 24, 2010. Owners may contact blue bird at 1-478-822-2242.
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Engine and engine cooling
Blue bird is recalling certain model year 2007 through 2010 all american non school buses manufactured from july 16, 2006 through august 3, 2010 equipped with cummins isb-02, isb-07, and isb-10 engines. An incorrect combination of flat washer and serrated nut was installed on the bolt that secures the starter cable retaining clamp to…
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on september 24, 2010. Owners may contact blue bird at 1-478-822-2242.
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Column (steering)
Blue bird is recalling certain model year 2010 all american school buses manufactured from may 13, 2009 through august 4, 2009 equipped with trw igen3 intermediate steering columns. The weld around the igen3 steering shaft tube that secures the spline tube to the intermediate tube may be mislocated (i.e., not fully over the seam created…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. The safety recall is expected to begin on or about september 30, 2010. Owners may contact blue bird at 1-478-822-2242.
Model years: 2010
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Column (steering)
Blue bird is recalling certain model year 2010 all american non school buses manufactured from may 19, 2009 through july 17, 2009 equipped with trw igen3 intermediate steering columns. The weld around the igen3 steering shaft tube that secures the spline tube to the intermediate tube may be mislocated (i.e., not fully over the seam…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. The safety recall is expected to begin on or about august 31, 2010. Owners may contact blue bird at 1-478-822-2242.
Model years: 2010
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Seats
Blue bird is recalling certain model year 2010 and 2011 all american and vision model school buses manufactured from march 25, 2009 through january 12, 2010. The driver's seat shock damper may break allowing the driver's seat to unexpectedly drop to the floor without warning.
Remedy: Blue bird will notify owners and replace the seat shock as necessary. The safety recall began on august 20, 2010. Owners may contact blue bird at 1-478-822-2242.
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Seats
Blue bird is recalling certain model year 2010 and 2011 all american model non school buses manufactured from march 25, 2009 through january 12, 2010. The driver's seat shock damper may break allowing the driver's seat to unexpectedly drop to the floor without warning.
Remedy: Blue bird will notify owners and replace the seat shock as necessary. The safety recall began on august 16, 2010. Owners may contact blue bird at 1-478-822-2242.
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Engine and engine cooling
Blue bird is recalling certain model year 2008 through 2010 all american and vision model school buses manufactured from may 23, 2007 through march 9, 2010, equipped with caterpillar c7 engines. The #5 and #6 fuel lines may crack at the fastening point to the common fuel rail and cause a fuel leak.
Remedy: Blue bird is working with caterpiller to notify owners and repairs will be performed by authorized caterpillar dealers free of charge. Owners may contact caterpillar toll-free at 1-800-447-4986 or blue bird at…
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Engine and engine cooling
Blue bird is recalling certain model year 2008 through 2010 all american, vision, and excel 102 model non school buses manufactured from may 17, 2007 through november 13, 2008, equipped with caterpillar c7 engines. The #5 and #6 fuel lines may crack at the fastening point to the common fuel rail and cause a fuel leak.
Remedy: Blue bird is working with caterpillar to notify owners and repairs will be performed by authorized caterpillar dealers free of charge. The safety recall began on september 9, 2010. Owners may contact caterpillar…
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Equipment adaptive/mobility
Blue bird has notified NHTSA about a defect in certain model year 2008 through 2011 all american, conventional, and micro bird school buses manufactured from december 13, 2007 through january 18, 2010 equipped with ricon model s or k series public use wheelchair lifts. The restraint belt on these lifts was designed to prevent the lift…
Remedy: Blue bird is working with ricon and ricon will be handling the remedy for this campaign. Please see ricon's defect report 09e-060. Ricon will provide customers with a warning decal and a dvd-based training aid. The…
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Equipment adaptive/mobility
Blue bird has notified NHTSA about a defect in certain model year 2008 through 2010 all american, conventional, and micro bird transi buses manufactured from december 16, 2007 through december 21, 2009 equipped with ricon model s or k series public use wheelchair lifts. The restraint belt on these lifts was designed to prevent the lift…
Remedy: Blue bird is working with ricon and ricon will be handling the remedy for this campaign. Please see ricon's defect report 09e-060. Ricon will provide customers with a warning decal and a dvd-based training aid. The…
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Equipment adaptive/mobility
Blue bird has notified NHTSA about a defect in certain model year 2010 all american, conventional, and micro bird school buses manufactured from april 24 through november 14, 2009 equipped with certain ricon s series and k series l-model wheelchair lifts. There is a problem in the software that controls the lift's "up" function. If the…
Remedy: Blue bird will notify owners and the repairs will be performed by authorized ricon dealers free of charge. Currently ricon is developing a software solution and is not available. Until the software solution is…
Model years: 2010
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Equipment adaptive/mobility
Blue bird has notified NHTSA about a defect in certain model year 2010 all american transit buses manufactured from september 23 through november 19, 2009 equipped with certain ricon s series and k series l-model wheelchair lifts. There is a problem in the software that controls the lift's "up" function. If the "up" switch is released…
Remedy: Blue bird will notify owners and the repairs will be performed by authorized ricon dealers free of charge. Currently ricon is developing a software solution and is not available. Until the software solution is…
Model years: 2010
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Headlights (exterior lighting)
Blue bird has notified NHTSA about a defect in certain model year 2010 all american school buses manufactured from may 13, 2009 through february 26, 2010. The wiring harness for the rear tag light may be of insufficient length resulting in the harness being routed improperly and exposing the connector to the environment which could…
Remedy: Blue bird will notify owners and repair the buses by installing the correct length harness free of charge. The safety recall began on april 14, 2010. Owners may contact blue bird at 1-478-822-2242.
Model years: 2010
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Body (structure)
Blue bird has notified NHTSA about a noncompliance in certain model year 2010 all american rear engine school buses manufactured from august 27, 2009 through january 25, 2010. Adhesive required for interior rear bulkhead panels was omitted. The buses fail to conform to the requirements of federal motor vehicle safety standard no. 221,…
Remedy: Blue bird will notify owners and dealers will repair the buses free of charge. The safety recall began on march 26, 2010. Owners may contact blue bird at 1-478-822-2242.
Model years: 2010
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Cables (electrical system)
Blue bird has notified NHTSA about a defect in certain model year 2010 all american rear engine school buses manufactured between january 5, 2009 and january 18, 2010. The battery cables may have been improperly routed at the front bottom of the large battery compartment resulting in the battery cables potentially being pinched between…
Remedy: Blue bird will notify owners and reroute improperly routed cables and secure and any pinched cables will be replaced free of charge. The safety recall began on february 26, 2010. Owners may contact blue bird at…
Model years: 2010
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School bus stop arm assembly (other)
Blue bird is recalling certain model year 2008 and 2009 all american, vision, and micro bird school buses manufactured between april 18, 2008 and february 11, 2009, equipped with specialty manufacturing, inc. (smi) 000290 LED light kits. A change to the wire used in the LED light kits may reduce the effective life of the lights used on…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. Repairs will be performed by smi. The safety recall began on september 24, 2009. Owners may contact smi warranty service at 1-800-951-7867 or…
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Seats
Blue bird is recalling certain model year 2004 through 2010 all american, vision, micro bird, and conventional school buses manufactured between january 30, 2003 and may 7, 2009. Incorrect offset leg barrier pads or 2/3 seat back pads may have been installed. Buses with incorrect pads installed fail to conform to the requirements of…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. The safety recall began on september 18, 2009. Owners may contact blue bird at 1-478-822-2242.
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Hoses, lines/piping, and fittings (service brakes)
Blue bird is recalling 1,709 model year 2009 and 2010 all american front engine school buses manufactured from february 27, 2007 through july 2, 2009, equipped with "07" engines, air brakes and spring suspensions. When the bus is loaded with passengers, the springs compress which could allow the air brake hose to contact the drive line.
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on september 23, 2009. Owners may contact blue bird at 1-478-422-2242.
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Body (structure)
Blue bird is recalling 35 model year 2010 all american school buses manufactured from may 13 through june 17, 2009. Insufficient rivets were installed in the rear headliner panel. These buses fail to conform with the joint strength requirements of federal motor vehicle safety standard no. 221, "school bus body joint strength."
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on august 14, 2009. Owners may contact blue bird at 1-478-422-2242.
Model years: 2010
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Steering
Blue bird is recalling 442 model year 2008 and 2009 all american school buses manufactured from july 22 to november 22, 2008. The bolts that mount the steering gear to the frame may not have been properly torqued.
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on june 30, 2009. Owners may contact blue bird at 1-478-422-2242.
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Ignition (electrical system)
Blue bird is recalling 2,203 model year 2003 through 2010 all american rear engine school buses equipped with optional plug style vandal locks manufactured from july 16, 2003 through april 10, 2009. The plug style vandal lock is not wired to inhibit the starter at the ignition switch when the vandal lock is in the locked position. These…
Remedy: Blue bird will notify owners and repair the buses free of charge. The safety recall began on june 25, 2009. Owner may contact blue bird at 1-478-422-2242.
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Equipment adaptive/mobility
Blue bird is recalling 2,503 my 2006-2008 all american, conventional, and micro bird school and transit buses equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not…
Remedy: Blue bird is working with ricon to correct the wheelchair lifts (please see 07e097). The recall began on september 30, 2008. Owners may contact ricon at 1-818-267-3000 or blue bird at 1-478-822-2242.
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Diesel (engine and engine cooling)
A plug on the outlet side of the fuel pump can crack on certain 2008 and 2009 my blue bird all american and vision school buses manufactured from may 23, 2007 through july 4, 2008, equipped with caterpillar c7 engines.
Remedy: Blue bird is working in conjunction with caterpillar to notify owners to contact their local caterpillar dealer for a free remedy. The recall is expected to begin during july 2008. Owners can contact caterpillar at…
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Roof and pillars (structure)
Blue bird is recalling 23,464 my 2005 through 2009 all american and vision school and transit model buses manufactured from january 22, 2004, and march 28, 2008, and my 2004 through 2007 all american school buses and conventional model school buses manufactured from march 6, 2003, through june 16, 2006. The rivet pattern may be…
Remedy: Blue bird will notify owners and inspect and repair the buses by adding additional rivets. The recall began on september 18, 2008. Owners may contact blue bird at 478-822-2242.
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Equipment adaptive/mobility
Blue bird is recalling 2,129 my 2006-2008 all american, conventional, and micro bird school and transit buses manufactured between may 3, 2005 and february 15, 2008, equipped with ricon model 1200, 2000, and 5500 platform style wheel chair lifts. These buses fail to comply with the requirements of federal motor vehicle safety standard…
Remedy: Blue bird is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). The recall is expected to begin on or about april 28, 2008. Owners may contact ricon at 1-800-322-2884 or blue bird at…
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Diesel (engine and engine cooling)
Blue bird is recalling 607 my 2004-2007 all american rear engine school buses and my 2006-2007 xcel 102 commercial series transit buses equipped with cummins isc engines. The high pressure fuel line may crack, allowing high pressure diesel fuel into the engine compartment.
Remedy: Owners will be advised to contact their cummins dealers to have the repair work performed as soon as possible. The recall began on february 28, 2008. Owners may contact blue bird at 1-478-822-2242.
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Equipment adaptive/mobility
Certain 2006 and 2007 my blue bird all american, conventional, and micro bird school buses manufactured from july 16, 2005 through august 29, 2006, equipped with model 900 series wheelchair lifts manufactured by the braun corporation. The threshold warning system may not activate as designed which fails to conform to federal motor…
Remedy: Owners will be notified by blue bird instructing them to contact braun for free repair. The recall january 16, 2008. Owners can contact either blue bird at 478-822-2242 or braun product support at 1-800-946-7513.
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Diesel (engine and engine cooling)
Certain blue bird my 2008 all american and vision school buses manufactured between june 6 and july 27, 2007. A fuel pump failure will dilute the engine oil with fuel and cause loss of throttle control and excessive smoke.
Remedy: Blue bird is working in conjunction with caterpillar to notify owners to contact their local caterpillar dealer for a free remedy. The recall is expected to begin during august 2007. Owners can contact caterpillar at…
Model years: 2008
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Glass, side/rear (visibility)
Certain my 2006 through 2008 blue bird all american rear engine school and transit buses manufactured from january 14, 2005, through march 13, 2007, equipped with emergency push out windows. The subject buses were manufactured with incorrect number of emergency exits which does not comply with federal motor vehicle safety standard no.…
Remedy: Blue bird will notify owners and install additional emergency exit windows on each side of the subject buses free of charge. The recall began on april 7, 2008. Owners can contact blue bird at 478-822-2242.
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Parking brake
Certain my 2007 and 2008 blue bird vision and all american school and transit buses manufactured between december 1, 2005, and may 24, 2007, and equipped with bendix sr-7 spring brake modulating valves. The internal rubber check valve may leak causing a delay in the application of the spring brakes to park the vehicle after the operator…
Remedy: Blue bird will notify owners and provide a free remedy. The recall began on september 30, 2007. Owners can contact blue bird at 478-822-2242.
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Equipment adaptive/mobility
Certain my 2006 all american school and transit buses and 2006 conventional vision school buses manufactured between july 7 and november 8, 2005, equipped with ricon s and k series platform style wheelchair lifts . The vertical support arms for the lifts were improperly welded allowing the lift to stow improperly.
Remedy: Blue bird will notify its customers and repair the buses free of charge. The recall began on may 5, 2006. Owners may contact blue bird at 478-822-2242.
Model years: 2006
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12v/24v/48v battery (electrical system)
Certain 2001 through 2006 my blue bird all american, tc2000, and vision transit school buses manufactured between january 5, 2001, and july 15, 2005. These buses are equipped with a battery disconnect switch that has connections that may be loose on the battery switch studs creating the potential for the bus to shut down while in…
Remedy: Blue bird will notify its owners and instruct them on how to repair the switch. The recall began on october 19 , 2005. Owners may contact blue bird at 478-822-2242.
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School bus stop arm assembly (other)
Certain school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio,…
Remedy: Blue bird will notify its customers and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free…
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School bus stop arm assembly (other)
Certain blue bird 2002 through 2006 my all american, conventional, minibird, microbird, vision, and tc2000 school buses originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan,…
Remedy: Blue bird will notify all its customers of this campaign. For those buses operated in or near any of the states listed above, blue bird is encouraging the bus owners to obtain the replacement switch. For those buses…
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Seats
Certain my 2006 blue bird all american and vision school buses manufactured between february 9 and april 15, 2005. Seat spacing in front of the side emergency door flip up seat exceeds the maximum allowed spacing as required by federal motor vehicle safety standard no. 222, school bus passenger seating and crash protection.
Remedy: All the affected buses have been repaired by blue bird distributors. Therefore, it will not be necessary for blue bird to mail out owner notification letters to customers.
Model years: 2006
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Structure
Certain blue bird my 2006 all american front and rear engine school buses manufactured from december 6, 2004, through april 8, 2005. The interior side wall panels fail to conform to the joint strength requirements of federal motor vehicle safety standard no. 221, school bus body joint strength.
Remedy: Blue bird will notify its customers and repair the affected buses free of charge. The recall began may 26, 2005. Owners may contact blue bird at 478-822-2242.
Model years: 2006
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Vehicle speed control
Certain 2001 through 2005 all american, commercial series, and q-bus school and transit buses equipped with john deere 8.1 cng engines. The subject buses equipped with the john deere engines may surge inappropriately due to erractic operation of the air throttle if the engine is taken from full to zero load.
Remedy: John deere will notify blue bird's customers and repair the engines free of charge. Customers are being instructed to contact john deere at 1-800-jd-engine.
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Engine and engine cooling
Certain 2002-2006 my blue bird all american school and transit buses, conventional school buses, and commercial series transit buses manufactured between december 21, 2002, and february 24, 2005. These buses are equipped with webasto coolant heaters, model dbw 2010, assembled with webasto burner tubes, p/n 303046/26533a manufactured…
Remedy: Blue bird will notify its customers and replace the burner tubes free of charge. The recall began on march 31, 2005. Owners may contact blue bird at 478-822-2242.
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Fuel system, diesel
Certain 1998 through 2002 blue bird all american, tc2000 school and transit buses, and commercial series buses equipped with cummins isb diesel engines. The fuel pump could fail to transfer fuel appropriately creating an engine stall condition.
Remedy: Customers will be notified by cummins to bring their vehicles to an authorized dealer to have the fuel lift pump replaced free of charge. For more information, customers may contact cummins at 1-800-diesels.
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Equipment adaptive/mobility
Certain blue bird 1999-2005 all american, tc/2000, micro bird, vision, conventional, and commercial series school buses equipped with sure-loc wheelchair securement systems and manufactured between february 17, 1999, and august 13, 2004. Certain sure-lok wheelchair tie-down securement assemblies p/n 8625-13. The sprocket teeth of the…
Remedy: Blue bird will notify its customers and replace the defective part free of charge. The recall began september 21, 2004. Owners who take their buses to an authorized dealer on an agreed upon service date and do not…
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Roof and pillars (structure)
Certain my 2005 blue bird all american model school buses manufactured from may 24 through july 12, 2004. These buses fail to comply with federal motor vehicle safety standard no 221, school bus body joint strength. The rivet pattern may be incorrect in sections of the rear roof sheet joint that attaches to the rear roof cap.
Remedy: Blue bird will notify its customers and provide instructions and parts to add additional rivets as needed. The recall began august 16, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon…
Model years: 2005
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Seat belts
School and transit buses equipped with driver's 3-point seat belts with incorrect fasteners.
Remedy: Blue bird will notify its customers to make an appointment with their blue bird distributor to have the driver's 3-point seat belt upper attaching fasteners replaced free of charge. Owner notification is expected to…
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Structure
All american school buses manufactured between january 10 and april 20, 2004, which the inside panels adjacent to the rear center emergency door (or rear center emergency window on rear engine models) do not comply with federal motor vehicle safety standard no. 221, school bus body joint strength. Adhesive was inadvertentlt omitted from…
Remedy: Owners will be notified to make an appointment with their blue bird distributor to have the inside rear panels removed and properly adhere the panels. Owner notification is expected to begin june 9, 2004. Owners who…
Model years: 2005
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Body (structure)
Certain school buses fail to comply with the requirements of federal motor vehicle safety standard no. 221, "school bus body joint strength." one or more of the bolts attaching the driver's platform to the floor structure was omitted.
Remedy: Blue bird will notify its customers and inspect and repair the affected units. Owner notification began on november 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do…
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Anchorage (seat belts)
On certain rear engine (a3re) school buses, the type and location of the fasteners used to retain the seat belt in the last row of seats does not conform to blue bird engineering specifications.
Remedy: Blue bird will provide its distributors and owners the parts and instructions to install the correct fasteners free of charge. Owner notification is expected to begin november 20, 2003. Owners who do not receive the…
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Seats
On certain school buses equipped with optional seat belts or seat belt "ready" seats, some belts were installed with only two bolts rather than the required three (3) bolts.
Remedy: Blue bird will furnish to distributors and owners, parts and instructions necessary to install the missing bolt free of charge. Owner notification is expected to on november 3, 2003. Owners who take their vehicles to…
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Alternator/generator/regulator (electrical system)
On certain school and transit buses equipped with cummins isb 6 cylinder engines, the lower alternator support brace or mounting hardware can loosen or break which will allow the alternator to drop onto the engine.
Remedy: Cummins will notify customers and replace the upper and lower alternator support brackets free of charge. Owners who take their vehicle to an authorized dealer on an agreed upon service date and do not receive the free…
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Hoses, lines/piping, and fittings (service brakes)
On certain front engine school and transit buses equipped with hydraulic brakes, the rear hydraulic brake hose could contact the frame rail and abrade, allowing brake fluid leakage.
Remedy: Dealers will inspect the rear brake hose to frame rail clearance and reposition the brake hose clamps at the axle to ensure adequate clearance. Any chafed brake hoses will be replaced. Owner notification began december…
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Accelerator pedal (vehicle speed control)
On certain school and transit buses equipped with caterpillar 3126e engines and felsted electronic pedal assemblies, an internal return spring on the throttle position sensor was incorrectly manufactured. The spring, which is too long, cuts a trace into the printed circuit board causing the sensor to fail.
Remedy: Dealers will replace the throttle position sensors. Any chafed brake hoses will be replaced. Owner notification began december 12, 2002. Owners who take their vehicles to an authorized dealer and do not receive the…
Model years: 2000
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Retractor (seat belts)
On certain school and transit buses equipped with passenger seat belts with retractors, the cover halves for the retractable portion of the belt can separate completely and release the seat belt connector. If this occurs, one of the load bearing pins in the connector could separate from the connector and render the seat belt unusable.…
Remedy: Owners will be provided a snap-on "over-cover" to prevent the seat belt cover from separating. Owner notification is expected to begin on or about september 27, 2002. Owners who do not receive the free remedy within a…
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Electrical system: wiring
On certain rear engine school and transit buses equipped with cummins isb engines, the wiring harness to the combustion air intake grid heater could chafe against engine components.
Remedy: Owners will be contacted and advised to add a bracket to support the harness away from the engine components. Blue bird will provide a replacement harness for any harnesses found abraded and will reimburse the customer…
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Labels (equipment)
Certain transit buses fail to comply with requirements of federal motor vehicle standard no. 101, "controls and displays." this standard requires specific labeling for "engine start" and "engine stop." the wording of the labels on these vehicles do not meet the requirements of the standard.
Remedy: Owners will be provided with new decals and installation instructions. Owner notification began august 29, 2002. Owners who do not receive the free label and installation instructions within a reasonable time should…
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Manual transmission (power train)
On certain school and transit buses equipped with allison 2000 series transmissions, the "range inhibited" indicator light on the dash was improperly installed and does not function.
Remedy: Distributors and owners will be instructed to remove the dash and activate the indicator "range inhibited" light according to instructions provided. Owner notification began august 16, 2002. Owners who take their…
Model years: 2002
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Suspension
Vehicle description: school buses equipped with hendrickson rear air suspension. Inadequate tightening of the 5/8" bolts on the rear air suspension hanger bolts and on rear axle torque arm axle seat studs.
Remedy: Dealers will replace the 5/8" grade 8-hanger bolts. In addition, axle spring seat fasteners will be checked for proper tightness and, if needed, tightened to specifications. Owner notification began january 18, 2002.…
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Chamber (service brakes)
Vehicle description: school and transit buses. Insufficient torque on the arvin-meritor air brake chamber mounting nuts can allow the nuts to loosen over time.
Remedy: Dealers will inspect the torque values on each brake chamber nut and tighten to specifications. Owner notification began november 16, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Electrical system: wiring
Vehicle description: school and transit buses equipped with rear mounted engines. The 12-volt power supply cable(s) may be chaffed by hoses, harnesses, frame components, or clamps.
Remedy: Dealers will remove and inspect the 12-volt power cable(s) from the battery to the starter and, if necessary, will replace the cables. Owner notification began july 30, 2001. Owners who take their vehicles to an…
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Tie rod assembly (steering)
Vehicle description: school and transit buses and motor home chassis equipped with tie rod assemblies manufactured by trw. The suspect tie rods contain 24-dl model ball sockets. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.
Remedy: Dealers will replace the defective ball sockets and/or drag links. Owner notification began march 30, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the…
Model years: 1999
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Slack adjusters (service brakes)
Vehicle description: school and transit buses equipped with a combination spicer j230 rear axle, spring suspension, and crewson brunner automatic slack adjusters. The crewson brunner slack adjuster contacts a u-bolt mounting bracket when a combination of the listed components are installed. The combination does not allow for full…
Remedy: Dealers will install modified u-bolt brackets that will provide the needed clearance. Owner notification began march 15, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and…
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Antilock (service brakes)
Vehicle description: transit and school buses equipped with meritor wabco phase 1, d-version antilock brake system (ABS), fail to comply to the requirements of FMVSS no. 105, "hydraulic and electric brake systems." an internal diagnostic system in the ABS may not detect an extreme wheel speed sensor air gap. Such a condition could…
Remedy: The ABS ECU will be removed and replaced or the ECU will be reprogrammed.
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Pressure relief devices (fuel system)
Vehicle description: school and transit buses equipped with compressed natural gas engines (cng). The original pressure relief devices may vent unexpectedly.
Remedy: Dealers will replace the pressure relief devices.
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Antilock (service brakes)
Vehicle description: school and transit buses built with bendix air ABS with an ec-17 1030r electronic control unit (ECU), there have been reports of unwanted ABS activation at low speeds caused by 1) chafed ABS wheel speed sensor wires on rotating parts or 2) a damaged component at the wheel end that generates a certain type of erratic…
Remedy: Dealers will replace the ABS ECU.
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Gear box (other than rack and pinion) (steering)
Vehicle description: school and transit buses. These buses could have improperly installed or missing pinch bolts in the steering shaft assemblies.
Remedy: Owners will be provided with installation instructions and new replacement bolts and locking nuts for the steering shaft assemblies.
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Accelerator pedal (vehicle speed control)
Vehicle description: school and transit buses equipped with electronic engines and felsted electronic accelerator pedals. The return springs can break on the accelerator pedals that are equipped with stainless steel or electroplated music wire return springs.
Remedy: Replacement accelerator pedals equipped with return springs manufactured of music wire with one additional coil on each spring and with an organic coating, eliminating electroplating will be installed.
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Electrical system: front underhood
Vehicle description: school and transit buses equipped with cummins isc engines. The wiring harness to the combustion air intake grid heater can chafe against the engine and wear through.
Remedy: Owners will be advised to re-route the original grid heater power supply harness. In addition, a clamp will be added to support the harness away from the engine components.
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Foot control/valve (service brakes)
Vehicle description: school and transit buses equipped with bendix air brakes. Bendix changed the internal design of the qr1c relay valve by adding a hole in the internal diaphragm. When the hole in the diaphragm aligns with the hole in the valve body, the brake application time increases.
Remedy: Dealers will replace the diaphragms with holes with solid diaphragms for the qr1c valves.
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Hydraulic power assist system (steering)
Vehicle description: front engine school and transit buses. The power distribution unit (pdu) cables are inadequately supported or routed in close proximity to the steering pitman arm.
Remedy: Owners will be provided with step by step repair instructions for re-routing the wires.
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Hoses, lines/piping, and fittings (service brakes)
Vehicle description: school and transit buses equipped with bendix ABS anti-lock braking system. The primary and secondary brake treadle valve air lines were installed incorrectly at the bendix r12dc relay valve.
Remedy: Dealers will correct the air line plumbing at the bendix r12dc relay valve.
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Switch (electrical system)
Vehicle description: front engine school buses equipped with allison world transmissions. These buses do not fully comply with the requirements of FMVSS no. 102, "transmission, shift lever sequence, starter interlock, and transmission braking effect." the neutral safety switch is wired incorrectly allowing the starter to engage when the…
Remedy: Owners will be provided with parts and instructions necessary to modify the engine starter/transmission shift electrical circuitry. If an owner so desires, a dealer can perform the modification for them.
Model years: 1999
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Vehicle speed control
Vehicle description: transit and school buses. Movement of the hand throttle cable in the accelerator bracket rubs a groove in the bracket. The hand throttle cable can become wedged in this groove preventing the accelerator from returning to the idle position.
Remedy: Owners will be contacted and advised to disconnect the hand throttle cable until replacement parts are available.
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Hose, piping, and connections (steering)
The power steering hose with a crimped end fitting was improperly manufactured.
Remedy: Owners are requested to inspect the power steering hose for the suspect hoses (identifiable by date code) and replace hoses as necessary.
Model years: 1996
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Tank assembly (fuel system)
These buses fail to comply with FMVSS no. 301, "fuel system integrity."
Remedy: Blue bird is distributing modification kits which includes new fasteners for owner or dealer installation.
Model years: 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
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Body (structure)
Passenger's clothing can unknowingly become caught in the forward handrails at bus doors when exiting the bus.
Remedy: Owners will be directed to remove all forward handrails. Provisions will be made for those owners operating in states which mandate a forward handrail that a replacement handrail will be provided.
Model years: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
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Body (structure)
These buses are equipped with an entrance door handrail off set brace attached to the interior wall and the handrail. The attachment point at the wall is incorrectly positioned permitting the entrapment of the "connecticut nut/string test device" between the upper edge of the brace and the lower edge of the seat ledge. Passenger's…
Remedy: Dealers will inspect and relocate the bracket as necessary. Owners can inspect and relocate the bracket is so desired.
Model years: 1995
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Glass, side/rear (visibility)
These vehicles could have a latch which scrapes an aluminum trim piece increasing the force required to open. This does not comply with FMVSS no. 217, "bus window retention and release."
Remedy: Dealers will install a new cam lock plate.
Model years: 1995
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Body (structure)
An improper mix of adhesive was applied to the interior side panel joints resulting in the buses failing to conform to the joint strength requirements of federal motor vehicle safety standard no. 221, "school bus body joint strength.":
Remedy: Dealers will inspect and repair with correct adhesive if the sealer was not cured properly.
Model years: 1995
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Body (structure)
The floor line handrail bracket can expand during use and create an opening which could entrap coat strings, etc. And other articles of clothing.
Remedy: Dealers will replace the flat split floor line bracket with a round tubular bracket.
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Body (structure)
Passengers clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.
Remedy: Dealers will install a set screw to the metal clamp which retains the intermediate handrail. A high impact molded plastic "clam shell" will be placed over each end of the intermediate handrail completely covering the…
Model years: 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995
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Knee bolster (air bags)
The aisle side styrofoam knee pads on the subject barriers are 11" wide and not 14.5" as required by FMVSS no. 222, "school bus passenger seating and crash protection."
Remedy: Dealers will replace the incorrect pad with the correct 14.5" knee pad.
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Linkages (steering)
Quench cracks occurred in the pitman arm pinch bolt during the bolt manufacturing process, causing a weakness in these bolts.
Remedy: Blue bird will provide replacement bolts for all affected units.
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Hose, piping, and connections (steering)
The hydraulic hoses which interconnect with the hydraulic pump, hydraulic radiator fan motor and power steering gear have an undersized wire mesh core which results in an improper hose end crimp. The improper crimp can cause a leak, emptying the power steering hydraulic fluid reservoir, resulting in loss of power steering assist.
Remedy: Owners are being asked to inspect hose for the date code 3-1q93 which is embossed on the hose cover every 18 inches. Replacement hoses will be provided. Owners can handle the repair themselves or have a blue bird…
Model years: 1993
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Latch (latches/locks/linkages)
The front door control latch system fails due to breakage of the latch pin.
Remedy: The lock pin will be replaced on these vehicles. Owners can obtain a modification kit from blue bird or if they prefer, a dealer will perform the remedy for them.
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Body (structure)
Passengers clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.
Remedy: Replace or reposition the handrails to stop clothing from becoming caught.
Model years: 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
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Latch (latches/locks/linkages)
The electric vandal lock center plunger can tap the control lock pin, of the outward opening door, which causes the door lock to become disengaged.
Remedy: Modify the vandal door locks with blue bird supplied kits.
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Fuses and circuit breakers (electrical system)
A 150 amp circuit breaker, option 4362, has been wired in parallel with a standard equipment circuit, thereby not providing the required protection.
Remedy: The standard equipment circuit must be removed.
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Hose, piping, and connections (steering)
The steel braiding on the power steering hose may abrade the battery cable.
Remedy: Reroute the power steering hoses and secure the battery cables to prevent movement.
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Steering wheel/handle bar (steering)
Lock pins in steering wheel and hub assembly my shear off, allowing steering wheel to spin.
Remedy: Repair using a positive locking method.
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Steering wheel/handle bar (steering)
Loose retaining nut on steering wheel could cause the steering wheel to feel loose.
Remedy: Torque retaining nut to specification and apply locktite.
Model years: 1989
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Drum (service brakes)
Under extreme conditions, one or both rear brake drums may unexpectedly crack, creating an unbalanced braking condition.
Remedy: Defective brake drums will be replaced, and any labor, and shipping/handling expenses will be reimbursed by the manufacturer.
Model years: 1984
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Steering wheel/handle bar (steering)
An imperfectly machined part may have been used in the steering column.
Remedy: The dealer will inspect to see if coupling is defective and replace it if necessary, free of charge.
Model years: 1982
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Hoses, lines/piping, and fittings (service brakes)
Due to substandard rubber products used in producing spring brake hoses installed on certain vehicles, the hose could rupture causing the loss of service brakes on the affected front wheel.
Remedy: Dealer will supply two hoses, with instructions, for replacement by owner. Labor charges will be reimbursed.
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Mounting (fuel system)
The fuel tank strap ends on the involved vehicles may fail due to premature wear. Fuel tank strap end failure would allow the fuel tank to move relative to the fuel tank attachment brackets, resulting in fuel line damage and fuel leakage. The fuel tank could also drop to the ground.
Remedy: Owner will be sent new straps and nuts along with instructions for installation and has the option of installing it him/herself or having it done by the dealer, free of charge.
Model years: 1976, 1977
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Labels (equipment)
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Service brakes, air: controls, pedals and linkages
Model years: 1976
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Carburetor system (fuel system)
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Hoses, lines/piping, and fittings (service brakes)
Model years: 1974
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Glass, side/rear (visibility)
Model years: 1974
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Hoses, lines/piping, and fittings (service brakes)
Model years: 1974
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Pedals and linkages (service brakes)
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Pedals and linkages (service brakes)
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Supply (service brakes)
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Hoses, lines/piping, and fittings (service brakes)
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Foot control/valve (service brakes)
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Hydraulic power assist system (steering)
Model years: 1963, 1964, 1965, 1966, 1967, 1968
Other Blue Bird models
- TC200038 complaints
- School Bus33 complaints
- Vision23 complaints
- Conventional14 complaints
- Blue Bird13 complaints
- Wanderlodge M450 Lxi9 complaints
- All American School Bus8 complaints
- Buses8 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.