1991 Ford Aerostar Recalls, Complaints & Specs
3 safety recalls list the 1991 Ford Aerostar, and owners have filed 223 complaints with NHTSA. Check your own VIN below.
3 safety recalls for the 1991 Ford Aerostar
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Ignition (electrical system)
The ignition switch could experience an internal short circuit.
Remedy: Dealers will replace the ignition switch.
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Automatic transmission (power train)
When the automatic transmission shift lever is placed in the park position, the park pawl does not always abut or engage the park gear.
Remedy: Repair the transmission with a new park pawl.
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Anchorage (seat belts)
Seat belt anchorage bar for rear sofa failed to sustain loads required by FMVSS 210.
Remedy: Replace noncomplying sofa bar with bar that meets requirements.
223 owner complaints filed with NHTSA
Owners of the 1991 Ford Aerostar have filed 223 complaints with NHTSA; 23 describe a crash and 69 describe a fire. Reports cite 25 injuries and 1 death. The average mileage at failure in those reports is 127,705 miles. Complaints peaked in 1996 with 62 filed that year.
Most-reported components
What owners are reporting
“I had my starter replaced breaks and relay and it still having problems with the electrical system i cannot even turn on my headlights”
Owner complaint to NHTSA, June 11, 2017 · Electrical system
“Consumer requesting recall information on 1991 aerostar recall. *ts *nm”
Owner complaint to NHTSA, February 21, 2006 · Unknown or other
Fuel economy and specs
EPA ratings for the 1991 Ford Aerostar Wagon (Aerostar Wagon AWD). Ranges cover every tested configuration.
| Combined | 16–18 mpg |
|---|---|
| City / Highway | 14–16 / 19–22 |
| Fuel | Regular |
| EPA class | Vans |
| Engine | 6 cyl, 3/4 L |
| Transmission | Automatic 4-spd; Manual 5-spd |
Compare Ford Aerostar model years
Recall and complaint counts for every Ford Aerostar model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 1986 Ford Aerostar | 7 | 53 |
| 1987 Ford Aerostar | 4 | 114 |
| 1988 Ford Aerostar | 4 | 177 |
| 1989 Ford Aerostar | 5 | 260 |
| 1990 Ford Aerostar | 6 | 195 |
| 1991 Ford Aerostar | 3 | 223 |
| 1992 Ford Aerostar | 3 | 317 |
| 1993 Ford Aerostar | 2 | 374 |
| 1994 Ford Aerostar | 3 | 257 |
| 1995 Ford Aerostar | 5 | 157 |
| 1996 Ford Aerostar | 4 | 104 |
| 1997 Ford Aerostar | 3 | 63 |
| 1998 Ford Aerostar | 0 | 4 |
| 1999 Ford Aerostar | 0 | 7 |
| 2000 Ford Aerostar | 0 | 6 |
Checking a specific 1991 Ford Aerostar
How do I know if my 1991 Ford Aerostar has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 3 campaigns currently list the 1991 Ford Aerostar; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Ford dealer with your VIN and the NHTSA campaign number (for example 91V164000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Ford models
- F-15037,961 complaints
- Explorer34,566 complaints
- Escape27,430 complaints
- Fusion22,405 complaints
- Focus22,096 complaints
- Taurus18,159 complaints
- Windstar14,158 complaints
- Edge14,065 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.