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1990 Ford Aerostar Recalls, Complaints & Specs

6 safety recalls list the 1990 Ford Aerostar, and owners have filed 195 complaints with NHTSA. Check your own VIN below.

6
safety recalls
195
owner complaints to NHTSA
24 / 57
complaints citing a crash / fire
16–17
MPG combined (EPA)

6 safety recalls for the 1990 Ford Aerostar

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Tank assembly (fuel system)

    NHTSA 98V190000 Reported 140,000 vehicles potentially affected FORD MOTOR COMPANY

    Vehicle description: MINI vans originally sold or currently registered in the following states: alabama, arizona, arkansas, california (10 southern counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern), florida, georgia, hawaii, louisiana, mississippi, nevada…

    Remedy: Dealers will replace the fuel tank, regardless of mileage, through march 31, 2002. This coverage will only be for structural cracks at the top of the tank and will not include other damage caused by an accident or road…

  2. Ignition (electrical system)

    NHTSA 96V071000 Reported 7,900,000 vehicles potentially affected FORD MOTOR COMPANY

    The ignition switch could experience an internal short circuit.

    Remedy: Dealers will replace the ignition switch.

  3. Automatic transmission (power train)

    NHTSA 91V189000 Reported 792,000 vehicles potentially affected FORD MOTOR COMPANY

    When the automatic transmission shift lever is placed in the park position, the park pawl does not always abut or engage the park gear.

    Remedy: Repair the transmission with a new park pawl.

  4. Anchorage (seat belts)

    NHTSA 91V164000 Reported 4,842 vehicles potentially affected SHERROD VANS, INC.

    Seat belt anchorage bar for rear sofa failed to sustain loads required by FMVSS 210.

    Remedy: Replace noncomplying sofa bar with bar that meets requirements.

  5. Recliner (seats)

    NHTSA 90V144000 Reported 14,300 vehicles potentially affected FORD MOTOR COMPANY

    The second row right hand seat assembly has a tilt forward function. A latch retains the seat in the normal ride postion, and this latch may release under severe frontal impact conditions, allowing the seat to pivot forward.

    Remedy: Replace seat pawl assembly with a revised design assembly.

  6. Master cylinder (service brakes)

    NHTSA 89V223000 Reported 30,000 vehicles potentially affected FORD MOTOR COMPANY

    Inability to maintain pressure in the secondary system of the master cylinder (controls braking of rear wheels) could increase brake pedal travel and reduce brake performance at temperatures less than 40 degrees.

    Remedy: Install new design master cylinder incorporating a redesigned seal.

195 owner complaints filed with NHTSA

Owners of the 1990 Ford Aerostar have filed 195 complaints with NHTSA; 24 describe a crash and 57 describe a fire. Reports cite 20 injuries and 0 deaths. The average mileage at failure in those reports is 114,829 miles. Complaints peaked in 1996 with 51 filed that year.

Most-reported components

What owners are reporting

“1990 ford aerostar. Consumer states sudden acceleration nearly 20 years ago, that caused over $1,000 in damage. Tgw the consumer stated the accident happened when the vehicle was idling. *jb”

Owner complaint to NHTSA, April 12, 2010 · Vehicle speed control

“My 1990 ford aerostar was leaking gasoline. The fumes would overcome you while inside the vehicle. After the van sat for a short time gas would be all over the ground from the leak. I paid a ford deal”

Owner complaint to NHTSA, August 18, 2005 · Fuel system, gasoline

Fuel economy and specs

EPA ratings for the 1990 Ford Aerostar Wagon (Aerostar Wagon AWD). Ranges cover every tested configuration.

Combined16–17 mpg
City / Highway14–15 / 18–20
FuelRegular
EPA classVans
Engine6 cyl, 3/4 L
TransmissionAutomatic 4-spd; Manual 5-spd

Compare Ford Aerostar model years

Recall and complaint counts for every Ford Aerostar model year in NHTSA's database.

Model yearRecallsComplaints
1986 Ford Aerostar753
1987 Ford Aerostar4114
1988 Ford Aerostar4177
1989 Ford Aerostar5260
1990 Ford Aerostar6195
1991 Ford Aerostar3223
1992 Ford Aerostar3317
1993 Ford Aerostar2374
1994 Ford Aerostar3257
1995 Ford Aerostar5157
1996 Ford Aerostar4104
1997 Ford Aerostar363
1998 Ford Aerostar04
1999 Ford Aerostar07
2000 Ford Aerostar06

Checking a specific 1990 Ford Aerostar

How do I know if my 1990 Ford Aerostar has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 6 campaigns currently list the 1990 Ford Aerostar; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Ford dealer with your VIN and the NHTSA campaign number (for example 89V223000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Ford models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.