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2004 Chevrolet Malibu Recalls, Complaints & Specs

6 safety recalls list the 2004 Chevrolet Malibu, and owners have filed 1,147 complaints with NHTSA. Check your own VIN below.

6
safety recalls
1,147
owner complaints to NHTSA
47 / 7
complaints citing a crash / fire
22–25
MPG combined (EPA)

6 safety recalls for the 2004 Chevrolet Malibu

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Electronic stability control (esc) and 4 other components

    NHTSA 14V252000 Reported 2,440,524 vehicles potentially affected General Motors LLC

    General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura…

    Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake…

  2. Floor shift (power train) and automatic transmission (power train)

    NHTSA 14V224000 Reported 1,131,113 vehicles potentially affected General Motors LLC

    General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year…

    Remedy: GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at…

  3. Electric power assist system (steering)

    NHTSA 14V153000 Reported 1,373,177 vehicles potentially affected General Motors LLC

    General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur…

    Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed…

  4. Service brakes, hydraulic: control unit/module

    NHTSA 04V190000 Reported 65,439 vehicles potentially affected GENERAL MOTORS CORP.

    Some of these passenger vehicles have an electronic control unit (ECU) that may calculate a higher than actual vehicle speed because of an erratic rear-wheel speed sensor signal, and cause ABS activation where it is not needed or needed ABS activation to be extended during braking as the vehicle speed drops to about 3 MPH.

    Remedy: Dealers will reprogram the ABS controller. Owner notification began on june 16, 2004. Owners should contact chevrolet at 1-800-630-2438.

  5. Anchorage (seat belts)

    NHTSA 04V188000 Reported 84,474 vehicles potentially affected GENERAL MOTORS CORP.

    On certain passenger vehicles, analysis of an a side impact crash test conducted by the NHTSA;s new car assessment program (ncap) indicated that the outboard anchorage of the driver's seat belt could disconnect because of contact between the seat trim and the anchorage connector when the seat was adjusted to its lowest position.

    Remedy: Dealers will insert a retainer on both the driver's and passenger's belt anchorages. Owner notification began on june 16, 2004. Owners should contact chevrolet at 1-800-630-2438.

  6. Labels (equipment)

    NHTSA 04V094000 Reported 51,715 vehicles potentially affected GENERAL MOTORS CORP.

    Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard (FMVSS) no. 208, "occupant crash protection." some of these vehicles that were not equipped with an advanced occupant restraint system (aors) have driver and passenger side sun visors with aors labels. The aors labels do not include…

    Remedy: Owners will be sent replacement labels with instructions on how to install them. Owner notification began on april 21, 2004. Owners should contact chevrolet at 1-800-630-2438.

1,147 owner complaints filed with NHTSA

Owners of the 2004 Chevrolet Malibu have filed 1,147 complaints with NHTSA; 47 describe a crash and 7 describe a fire. Reports cite 22 injuries and 0 deaths. The average mileage at failure in those reports is 80,176 miles. Complaints peaked in 2014 with 190 filed that year.

Most-reported components

What owners are reporting

“Electric Power Steering has failed on my car. Warning shows up saying power steering. Live in a snowy deer populated area impossible to turn wheel in these situations to avoid a collision. There was n”

Owner complaint to NHTSA, December 19, 2025 · Steering

“The steering system gets extremely sensitive towards highway speeds to where a slight touch of the steering wheel could cause the car to move a significant amount no warning lamps or messages”

Owner complaint to NHTSA, March 27, 2025 · Steering

Fuel economy and specs

EPA ratings for the 2004 Chevrolet Malibu (Malibu Maxx). Ranges cover every tested configuration.

Combined22–25 mpg
City / Highway19–21 / 28–31
FuelRegular
EPA classLarge Cars, Midsize Cars
Engine4/6 cyl, 2.2/3.5 L
TransmissionAutomatic 4-spd

Compare Chevrolet Malibu model years

Recall and complaint counts for every Chevrolet Malibu model year in NHTSA's database.

Model yearRecallsComplaints
1964 Chevrolet Malibu01
1973 Chevrolet Malibu10
1974 Chevrolet Malibu01
1975 Chevrolet Malibu02
1977 Chevrolet Malibu10
1978 Chevrolet Malibu72
1979 Chevrolet Malibu54
1980 Chevrolet Malibu55
1981 Chevrolet Malibu23
1982 Chevrolet Malibu22
1983 Chevrolet Malibu21
1986 Chevrolet Malibu01
1989 Chevrolet Malibu03
1997 Chevrolet Malibu4443
1998 Chevrolet Malibu3976
1999 Chevrolet Malibu1789
2000 Chevrolet Malibu3922
2001 Chevrolet Malibu2721
2002 Chevrolet Malibu2567
2003 Chevrolet Malibu2569
2004 Chevrolet Malibu61,147
2005 Chevrolet Malibu3975
2006 Chevrolet Malibu61,116
2007 Chevrolet Malibu3977
2008 Chevrolet Malibu4988
2009 Chevrolet Malibu51,509
2010 Chevrolet Malibu31,361
2011 Chevrolet Malibu3978
2012 Chevrolet Malibu2907
2013 Chevrolet Malibu10836
2014 Chevrolet Malibu6351
2015 Chevrolet Malibu3270
2016 Chevrolet Malibu9837
2017 Chevrolet Malibu4702
2018 Chevrolet Malibu6699
2019 Chevrolet Malibu1191
2020 Chevrolet Malibu1198
2021 Chevrolet Malibu289
2022 Chevrolet Malibu198
2023 Chevrolet Malibu270
2024 Chevrolet Malibu242
2025 Chevrolet Malibu111

Checking a specific 2004 Chevrolet Malibu

How do I know if my 2004 Chevrolet Malibu has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 6 campaigns currently list the 2004 Chevrolet Malibu; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Chevrolet dealer with your VIN and the NHTSA campaign number (for example 04V094000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Chevrolet models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.