2004 Blue Bird Vision Recalls, Complaints & Specs
17 safety recalls list the 2004 Blue Bird Vision. Check your own VIN below.
17 safety recalls for the 2004 Blue Bird Vision
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Cables (electrical system)
Blue bird is recalling certain model year 2004 through 2006 vision conventional style school buses manufactured from june 26, 2003, through december 9, 2004. The starter cable may contact and potentially chafe against the steel braided power steering hose thereby creating a direct short.
Remedy: Blue bird will notify owners and dealers will inspect the subject buses for proper clearance between the starter cable and the power steering hose. Buses found to have insufficient clearance will have a clamp installed…
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Cables (electrical system)
Blue bird is recalling certain model year 2004 through 2006 vision conventional style non school buses manufactured from june 26, 2003, through december 9, 2004. The starter cable may contact and potentially chafe against the steel braided power steering hose thereby creating a direct short.
Remedy: Blue bird will notify owners and dealers will inspect the subject buses for proper clearance between the starter cable and the power steering hose. Buses found to have insufficient clearance will have a clamp installed…
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Electrical system
Blue bird is recalling certain model year 2004 through 2009 vision school buses manufactured from january 30, 2003 through september 24, 2008. The power cables running to the power distribution unit stud and driver's control module stud may have been installed with the lug (eyelet) flat side up. When this condition exists, vibration may…
Remedy: Blue bird will notify owners and repair the buses as necessary free of charge. The safety recall began may 26, 2020. Owners may contact blue bird at 1-478-822-2242.
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Electrical system
Blue bird is recalling certain model year 2004 through 2009 vision non-school buses manufactured from september 19, 2003 through july 2, 2008. The power cables running to the power distribution unit stud and driver's control module stud may have been installed with the lug (eyelet) flat side up. When this condition exists, vibration may…
Remedy: Blue bird will notify owners and repair the buses as necessary free of charge. The safety recall began on may 26, 2020. Owners may contact blue bird at 1-478-822-2242.
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Seats
Blue bird is recalling certain model year 2004 through 2010 all american, vision, micro bird, and conventional school buses manufactured between january 30, 2003 and may 7, 2009. Incorrect offset leg barrier pads or 2/3 seat back pads may have been installed. Buses with incorrect pads installed fail to conform to the requirements of…
Remedy: Blue bird will notify owners and the buses will be repaired free of charge. The safety recall began on september 18, 2009. Owners may contact blue bird at 1-478-822-2242.
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Service brakes, hydraulic
The hydraulic brake hoses from the master cylinder to the chassis frame may have been improperly routed or retained on certain 2004 through 2009 my blue bird vision conventional school and transit buses manufactured from january 11, 2004 through april 22, 2008.
Remedy: Blue bird will notify owners and inspect and repair the buses free of charge. The recall began on august 8, 2008. Owners may contact blue bird at 1-478-822-2242.
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Check valve (service brakes)
Certain blue bird my 2004 through 2007 vision school and transit buses manufactured between october 9, 2003, and september 21, 2006, equipped with parker single check vavles (scv) provided by bendix. The defect exists in the parker scv that connects with the supply port of the sr-7 spring brake modulating valve. After prolonged use of…
Remedy: Blue bird will notify owners and provide a free remedy. The recall began on september 30, 2007. Owners can contact blue bird at 478-822-2242.
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Cables (electrical system)
Certain 2004-2007 my vision school buses manufactured between august 5, 2003, and june 13, 2006, equipped with option 40280-02 ammeter shunt. The power cable originally installed between the toe board and the shunt may be too short and may break due to engine vibration.
Remedy: Blue bird will notify owners and replace the short power cable with a longer one free of charge. The recall began on august 31, 2006. Owners may contact blue bird at 478-822-2242.
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12v/24v/48v battery (electrical system)
Certain 2001 through 2006 my blue bird all american, tc2000, and vision transit school buses manufactured between january 5, 2001, and july 15, 2005. These buses are equipped with a battery disconnect switch that has connections that may be loose on the battery switch studs creating the potential for the bus to shut down while in…
Remedy: Blue bird will notify its owners and instruct them on how to repair the switch. The recall began on october 19 , 2005. Owners may contact blue bird at 478-822-2242.
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School bus stop arm assembly (other)
Certain school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio,…
Remedy: Blue bird will notify its customers and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free…
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School bus stop arm assembly (other)
Certain blue bird 2002 through 2006 my all american, conventional, minibird, microbird, vision, and tc2000 school buses originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan,…
Remedy: Blue bird will notify all its customers of this campaign. For those buses operated in or near any of the states listed above, blue bird is encouraging the bus owners to obtain the replacement switch. For those buses…
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Lamp (service brakes)
Certain blue bird my 2004-2006 vision school buses equipped with hydraulic brakes manufactured between march 24, 2003, and april 25, 2005. The hydraulic brake dash warning light was incorrectly labeled with the canadian version which uses symbols rather than words as required by federal motor vehicle safety standard no. 105, hydraulic…
Remedy: Blue bird will mail replacement decals with correct nomenclature for the brake dash warning indicator light. The recall began july 15, 2005. Owners may contact blue bird at 478-822-2242.
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Electrical system
Certain 2004-2006 my blue bird vision conventional school and non school buses maunfactured from june 12, 2003, through february 22, 2005. A short can occur in the crossing arm circuit or the 8-way warning light circuit, causing the heavy duty transistor w/built in circuit protect to trip resulting in an inadvertent engine shutdown.
Remedy: Blue bird will notify its customers and repair the buses by relocating the circuits to a separate circuit protected by a circuit breaker free of charge. The recall began on march 24, 2005. Owners may contact blue bird…
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Equipment adaptive/mobility
Certain blue bird 1999-2005 all american, tc/2000, micro bird, vision, conventional, and commercial series school buses equipped with sure-loc wheelchair securement systems and manufactured between february 17, 1999, and august 13, 2004. Certain sure-lok wheelchair tie-down securement assemblies p/n 8625-13. The sprocket teeth of the…
Remedy: Blue bird will notify its customers and replace the defective part free of charge. The recall began september 21, 2004. Owners who take their buses to an authorized dealer on an agreed upon service date and do not…
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Service brakes, air
On certain conventional style school buses, only those equippped with air brakes, the underhood firewall location of the air brake manifold may permit rainwater entry into the parking brake exhaust port fitting of the manifold. In freezing weather, this water could form ice blocking the exhaust port. When this occurs, the parking brake…
Remedy: Dealers will modify these vehicles. Owner notification began on december 8, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a…
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Fuses and circuit breakers (electrical system)
2004 my blue bird vision conventional type school buses manufactured from june 12, 2003, through september 24, 2003. The bus bar that connects the ammeter shunt to the engine intake grid heater megafuse was incorrectly installed. The improper installation of this bus bar creates excessive electrical resistance and potential overheating…
Remedy: Blue bird will notify its customers and provide instructions and parts to repair the buses free of charge. Owner notification began on october 23, 2003. Owners who take their vehicles to an authorized dealer on an…
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Electrical system
On certain school buses, the power cables that run from the starter to the power distributor unit may chafe against the bottom corner of the front floor panel, resulting in an electrical short.
Remedy: Blue bird will provide owners with parts and instructions to install revised cable mounting brackets. Owner notification began october 23, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon…
No owner complaints on file
NHTSA has no owner complaints on file for the 2004 Blue Bird Vision. For context, the average model year in NHTSA's database has dozens; a zero can mean a reliable vehicle, a rare one, or both.
Compare Blue Bird Vision model years
Recall and complaint counts for every Blue Bird Vision model year in NHTSA's database.
Checking a specific 2004 Blue Bird Vision
How do I know if my 2004 Blue Bird Vision has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 17 campaigns currently list the 2004 Blue Bird Vision; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Blue Bird dealer with your VIN and the NHTSA campaign number (for example 03V355000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Blue Bird models
- All American52 complaints
- TC200038 complaints
- School Bus33 complaints
- Conventional14 complaints
- Blue Bird13 complaints
- Wanderlodge M450 Lxi9 complaints
- All American School Bus8 complaints
- Buses8 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.