2009 Western Star 4900 Recalls, Complaints & Specs
16 safety recalls list the 2009 Western Star 4900, and owners have filed 1 complaint with NHTSA. Check your own VIN below.
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16 safety recalls for the 2009 Western Star 4900
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Equipment
Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the…
Remedy: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or…
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Brake lights (exterior lighting) and switch (exterior lighting)
Daimler Trucks North America, LLC (DTNA) is recalling certain 2008-2018 Freightliner Cascadia, Western Star 4700, 4900, 5700, and 6900 trucks. After hard brake applications, the brake light pressure switch may not activate the brake lights with a light application of the brake pedal.
Remedy: DTNA will notify owners, and dealers will repair the vehicles, free of charge. Daimler issued interim notifications to owners on January 22, 2018. The recall began on May 9, 2018. Owners may contact DTNA customer…
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Anchorage (seat belts)
Daimler Trucks North America LLC (DTNA) is recalling certain model year 2009-2014 Western Star 4900 vehicles manufactured May 27, 2008, through March 22, 2013. A potential misalignment of a clearance hole in the B-pillar reinforcement may affect the performance of the seatbelt D-ring anchorage point.
Remedy: DTNA will notify owners, and dealers will reinforce the D-ring anchor points, free of charge. The recall began during january November 2014. Owners may contact DTNA at 1-800-547-0712. DTNA's recall number is FL-645.
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Cables (electrical system)
Daimler trucks north america (dtna) is recalling 12 my 2009 western star 4900 trucks built with dd15 engines. A new forward cab crossmember design reduced clearance for cab mounted battery disconnect switch power cables on standard cab height vehicles. During cab articulation, the new crossmember may pinch power cables against the cab.
Remedy: Dtna will notify owners, and dealers will remove the cables and reinstall them in a new safe location. Damaged cables will be replaced. Both will be done free of charge. The recall began on june 13, 2012. This recall…
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Diesel (engine and engine cooling)
Daimler trucks (dtna) is recalling certain model year 2006-2013 freightliner, sterling, and western star vehicles, equipped with detroit diesel epa07 and epa10, dd13 and dd15/16 engines, manufactured from january 20, 2006, through february 20, 2012. The pump to rail high pressure fuel line support system used on these engines is…
Remedy: Dtna will notify owners, and where necessary, the high pressure fuel line support system will be replaced by dtna authorized service facilities, free of charge. The safety recall began on april 27, 2012. Owners may…
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Fuel pump (fuel system)
Daimler trucks is recalling certain model year 2009 through 2011 freightliner cascadia, century, columbia, coronado, m2, and western star 4900 heavy trucks manufactured from february 19, 2009, through july 9, 2010, equipped with specific dd13 and dd15 engines assembled with a bosch high pressure fuel pump element which may develop a…
Remedy: Daimler trucks will notify owners, and dealers will repair the vehicles, free of charge. This recall is an expansion of a previous recall (see recall campaign 10v-339). The safety recall began on may 18, 2011. Owners…
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Engine and engine cooling
Daimler trucks is recalling certain model year 2008-2010 western star 4900 trucks equipped with caterpillar c15 engines and manufactured from february 9, 2007, through february 20, 2009. Degradation of a combustion tube weld can cause radial heat impingement on the body which may burn through certain bodies used on c15 engines.
Remedy: Caterpillar is handling the owner notification and remedy for this campaign. Please see caterpillar's defect report 11e-006. Caterpillar will replace the single piece combustion tube with a thick wall combustion tube…
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Engine and engine cooling
Daimler trucks (dtna) is recalling certain model year 2006 through 2011 freightliner, cascadia, century, columbia fld, and m2, sterling 9500, and western star 4900 heavy trucks manufactured from march 20, 2006, through june 30, 2010, equipped with specific mbe4000 epa07 model engines. The intake air grid heater may short circuit and…
Remedy: Dtna will notify owners of the recall during march 2011. Another notification will be issued once the remedy is released. Dtna expects the remedy to be available by december 1, 2011. Repairs will be performed by dtna…
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Fuel pump (fuel system)
Daimler trucks is recalling certain model year 2009 through 2011 freightliner cascadia, century, columbia, coronado, m2, and western star 4900 heavy trucks manufactured from february 19, 2009 through july 9, 2010, equipped with specific dd13 and dd15 engines assembled with a bosch high pressure fuel pump element which may develop a…
Remedy: Daimler trucks will notify owners and dealers will repair the vehicles free of charge. The safety recall is expected to begin on or about march 28, 2011. Owners may contact daimler trucks toll-free at 1-800-547-0712.
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Engine and engine cooling
Daimler trucks is recalling certain model year 2007 through 2011 freightliner, fccc, sterling, and western star heavy trucks manufactured from september 5, 2006, through june 30, 2010, equipped with specific mbe900 epa04 and epa07 model engines. The intake air grid heater may short circuit and fail due to excessive internal temperatures.
Remedy: Daimler trucks will notify owners and dealers will repair the buses free of charge. Repairs will be performed by detroit diesel corporation authorized repair facilities. The safety recall is expected to begin on or…
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Engine and engine cooling
Daimler trucks has notified NHTSA of a defect in certain model year 2008 through 2010 freightliner columbia, fld, sterling 9500 and western star 4900 emergency vehicles. The engine may shut down unexpectedly when a diesel particulate filter over temperature condition is detected.
Remedy: The engine control logic will be reprogrammed to illuminate a malfunction indicator light without requesting engine shutdown. Repairs will be performed by detroit diesel. Please see daimler trucks defect report…
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Engine and engine cooling
Daimler trucks is recalling model year 2007-2010 freightliner, sterling and western star vehicles equipped with detroit diesel dd15 epa07 engines which were manufactured with grid heaters. Increased internal grid heater resistance caused by improperly tightened screws may melt the solder on the grid heater circuit board leading to a…
Remedy: The engine control logic will be reprogrammed free of charge by detroit diesel authorized repair facilities and direct warranty customers to provide cold weather starting without the need of a grid heater. The safety…
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Fuel pump (fuel system)
Daimler trucks is recalling certain model year 2009 heavy trucks manufactured between may 5, 2008 and january 7, 2009, equipped dd15 engines and with bosch high pressure fuel pumps. The fasteners on these fuel pumps could be under-torqued allowing the "o" ring between the pump housing and the barrel to protrude and leak.
Remedy: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities and direct warranty customers. The safety recall began on december 22, 2009. Owners may…
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Hoses, lines/piping, and fittings (fuel system)
Daimler trucks is recalling certain model year 2006 through 2010 heavy trucks manufactured between january 17, 2006 and march 31, 2009, equipped with epa07 model mbe4000 engines built with plastic low pressure fuel lines. The plastic lines may experience leaks due to fatigue cracks caused by stress and vibration combined with high…
Remedy: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities and direct warranty customers. The safety recall began on may 7, 2010. Owners may contact…
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Engine and engine cooling
Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.
Remedy: Daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may…
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Cables (electrical system)
Daimler trucks is recalling 53 my 2009-2010 western star 4900 trucks built with dd15 engines. A new forward cab crossmember design reduced clearance for cab mounted battery disconnect switch power cables on standard cab height vehicles. During cab articulation the new crossmember may pinch power cables against the cab.
Remedy: Dealers will remove the cables and reinstall them in a new safe location. Damaged cables will be replaced. Both will be done free of charge. The recall is expected to begin on or before august 7, 2009. Owners may…
1 owner complaint filed with NHTSA
Owners of the 2009 Western Star 4900 have filed 1 complaint with NHTSA. The average mileage at failure in those reports is 200,110 miles. Complaints peaked in 2012 with 1 filed that year.
Most-reported components
What owners are reporting
“Tl* the contact owns a 2009 western star 4900 truck. While driving approximately 70 MPH in a rain storm, the defroster failed, causing poor visibility for the contact. The vehicle was taken to the dea”
Owner complaint to NHTSA, June 6, 2012 · Visibility/wiper
Compare Western Star 4900 model years
Recall and complaint counts for every Western Star 4900 model year in NHTSA's database.
Checking a specific 2009 Western Star 4900
How do I know if my 2009 Western Star 4900 has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 16 campaigns currently list the 2009 Western Star 4900; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Western Star dealer with your VIN and the NHTSA campaign number (for example 09V226000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Western Star models
- 47006 complaints
- 49644 complaints
- 57004 complaints
- 47X3 complaints
- 4900EX3 complaints
- Constellation3 complaints
- Conventional3 complaints
- Western Star3 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.