2005 Western Star 4900 Recalls, Complaints & Specs
7 safety recalls list the 2005 Western Star 4900, and owners have filed 2 complaints with NHTSA. Check your own VIN below.
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7 safety recalls for the 2005 Western Star 4900
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Equipment
Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the…
Remedy: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or…
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Fuel system, diesel
Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. The plastic low pressure fuel line…
Remedy: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. Vehicles will be inspected and the plastic low pressure fuel line will be replaced with a…
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Engine and engine cooling
Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.
Remedy: Daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may…
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Fuel system, diesel
Daimler trucks is recalling 62,000 my 2005-2007 freightliner business class, century class, columbia, coronado, fld, classic, sterling a-line, l-line, and western star 4900 trucks. A fractured fuel line could leak diesel fuel.
Remedy: High pressure fuel lines and transfer tubes will be inspected and replaced free of charged. The recall began on july 9, 2008. Owners may contact daimler trucks at 1-800-547-0712.
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Slack adjusters (service brakes)
On certain heavy duty trucks built with sisu fr2p-21, sisu fr2p-26, sisu fr3p-33, or sisu fr3p-48 rear axles, a counter-bore machined in both ends of the worm wheel opening of the slack adjuster housing reduces material thickness between the worm wheel opening and the worm shaft opening. Under normal service a crack may develop in this…
Remedy: Dealers will inspect the slack adjusters, and replace the adjuster if found defective. The recall began on july 31, 2008. Owners may contact freightliner at 1-800-547-0712.
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Engine and engine cooling
On certain trucks equipped with caterpillar diesel engines, the variable valve actuation oil line may wear against the sharp edge of the cylinder head if not positioned correctly.
Remedy: Caterpillar, in conjunction with freightliner, will be conducting the owner notification and remedy for this campaign free of charge. Owners may call caterpillar at 309-675-6496, or freightliner at 1-800-547-0712.
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Hoses, lines/piping, and fittings (fuel system)
On certain trucks fitted with optional in-cab batteries, the dual suction/return lines may contact the cab power harness resulting in chafing through.
Remedy: Dealers will reroute and secure the fuel lines. The recall began on january 26, 2006. Owners may contact freightliner at 1-800-547-0712.
2 owner complaints filed with NHTSA
Owners of the 2005 Western Star 4900 have filed 2 complaints with NHTSA. The average mileage at failure in those reports is 122,456 miles. Complaints peaked in 2006 with 2 filed that year.
Most-reported components
What owners are reporting
“Passenger side steer axle hub failed. It cracked in a circular pattern between the spindle wheel studs and the bearing flange 360 degrees. *jb”
Owner complaint to NHTSA, June 26, 2006 · Power train
“Air conditioning condenser and a/c hose harnes with bracket are failing. In warm rainy weather there is a hazard as defogging of windshield is minimal. First of 4 incidents occurred september 25,2005.”
Owner complaint to NHTSA, February 25, 2006 · Visibility
Compare Western Star 4900 model years
Recall and complaint counts for every Western Star 4900 model year in NHTSA's database.
Checking a specific 2005 Western Star 4900
How do I know if my 2005 Western Star 4900 has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 7 campaigns currently list the 2005 Western Star 4900; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Western Star dealer with your VIN and the NHTSA campaign number (for example 05V453000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Western Star models
- 47006 complaints
- 49644 complaints
- 57004 complaints
- 47X3 complaints
- 4900EX3 complaints
- Constellation3 complaints
- Conventional3 complaints
- Western Star3 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.