Skip to content

Volvo XC90 Recalls & Complaints by Model Year

NHTSA lists 35 safety recalls and 1,528 owner complaints across 23 model years of the Volvo XC90 (2003–2025). The most-complained-about year is 2004.

35
safety recalls, all years
1,528
owner complaints, all years
2016
year with most recalls
2004
year with most complaints

Pick your Volvo XC90 model year

Model yearRecallsComplaints
2025 Volvo XC90229
2024 Volvo XC90336
2023 Volvo XC90640
2022 Volvo XC90429
2021 Volvo XC90638
2020 Volvo XC90732
2019 Volvo XC90642
2018 Volvo XC90351
2017 Volvo XC90780
2016 Volvo XC908197
2015 Volvo XC9010
2014 Volvo XC9004
2013 Volvo XC90011
2012 Volvo XC9003
2011 Volvo XC90119
2010 Volvo XC90312
2009 Volvo XC9017
2008 Volvo XC90329
2007 Volvo XC90238
2006 Volvo XC90353
2005 Volvo XC906223
2004 Volvo XC906462
2003 Volvo XC90593

What Volvo XC90 owners complain about

Across all model years, owners have filed 1,528 complaints with NHTSA. The 2004 model year has the most, with 462.

All Volvo XC90 recalls (35)

Every NHTSA safety campaign that lists a Volvo XC90, most recent first, with the model years each one covers.

  1. Software (back over prevention)

    NHTSA 25V908000 Reported 413,151 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of…

    Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at…

    Model years: 2023, 2024, 2025

  2. Software (back over prevention)

    NHTSA 25V282000 Reported 413,151 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor…

    Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552.…

    Model years: 2023, 2024, 2025

  3. Traction battery (electrical system) and software (electrical system)

    NHTSA 25V179000 Reported 7,483 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

    Remedy: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to…

    Model years: 2020, 2021, 2022

  4. Critical fasteners (seat belts)

    NHTSA 23V827000 Reported 2,911 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

    Remedy: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at…

    Model years: 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024

  5. Electrical system

    NHTSA 23V188000 Reported 393 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic trouble code (DTC) may be falsely detected for the emergency call system (e-call) and display "e-Call Service Required" in the driver information module (DIM).

    Remedy: Dealers will update the telematics and connectivity antenna module (TCAM) software, free of charge. Owner notification letters are expected to be mailed May 16, 2023. Owners may contact Volvo Car's customer service…

    Model years: 2023

  6. Service brakes, hydraulic

    NHTSA 23V012000 Reported 27,457 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.

    Remedy: Volvo will release an over-the-air (OTA) BCM2 software update, free of charge. Owner notification letters are expected to be mailed March 15, 2023. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo…

    Model years: 2023

  7. Steering

    NHTSA 23V001000 Reported 74 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

    Remedy: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this…

    Model years: 2019, 2020, 2021, 2022

  8. Engine control module (ecu/ecm) (engine and engine cooling)

    NHTSA 22V793000 Reported 15,674 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.

    Remedy: Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for…

    Model years: 2022, 2023

  9. Antilock/traction control/electronic limited slip (service brakes) and service brakes, hydraulic

    NHTSA 21V716000 Reported 9 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

    Remedy: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is…

    Model years: 2020, 2021

  10. Retractor (seat belts) and seat belts

    NHTSA 21V682000 Reported 19,149 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements…

    Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo…

    Model years: 2021

  11. Fuel pump (fuel system) and fuses and circuit breakers (electrical system)

    NHTSA 21V414000 Reported 85,550 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

    Remedy: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

    Model years: 2019, 2020

  12. Software (electrical system)

    NHTSA 21V273000 Reported 162 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

    Remedy: Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at…

    Model years: 2016, 2017, 2018, 2019, 2020

  13. Air bag/restraint control module (air bags) and 2 other components

    NHTSA 21V001000 Reported 2,883 vehicles potentially affected Volvo Car USA, LLC

    Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

    Remedy: Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service…

    Model years: 2021

  14. Automatic emergency braking (forward collision avoidance) and pedestrian/cyclist/object/obstacle/ recognition (forward collision avoidance)

    NHTSA 20V144000 Reported 121,605 vehicles potentially affected Volvo Car USA LLC

    Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

    Remedy: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's…

    Model years: 2019, 2020

  15. Hoses/lines/piping/fittings (engine and engine cooling)

    NHTSA 19V308000 Reported 34,006 vehicles potentially affected Volvo Car USA LLC

    Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.

    Remedy: Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number…

    Model years: 2016

  16. Software (electrical system)

    NHTSA 18V800000 Reported 17,548 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not…

    Remedy: Volvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39917.

    Model years: 2017, 2018, 2019

  17. Seat belts

    NHTSA 17V370000 Reported 1,305 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90 vehicles. The Micro Gas Generator (MGG), a subcomponent part used within the right hand side seat belt retractor for the third row seats, may detach after the seatbelt retractor pretensioner is deployed.

    Remedy: Volvo will notify owners, and dealers will replace the third row passenger's side seatbelt retractor, free of charge. The recall began August 4, 2017. Owners may contact Volvo customer service at 1-800-458-1552.…

    Model years: 2017

  18. Air bags: side/window

    NHTSA 17V104000 Reported 10,476 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90, S90, and V90 Cross Country vehicles. The bolts that secure the Inflatable Curtain (IC) air bags in place may break, possibly resulting in the IC air bag deploying improperly in the event of a crash. As, such, these vehicles fail to comply with the requirements of Federal Motor…

    Remedy: Volvo will notify owners, and dealers will inspect and replace the bolts, as necessary, free of charge. The recall is expected to begin April 1, 2017. Owners may contact Volvo customer service at 1-800-458-1552.…

    Model years: 2017

  19. Buckle assembly (seat belts)

    NHTSA 16V798000 Reported 74,027 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate…

    Remedy: Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer…

    Model years: 2016, 2017

  20. Air conditioner (equipment) and air bags

    NHTSA 16V690000 Reported 43,766 vehicles potentially affected Volvo Car USA LLC

    Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.

    Remedy: Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016.…

    Model years: 2016, 2017

  21. Sun/moon roof assembly (visibility)

    NHTSA 16V268000 Reported 30,214 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully…

    Remedy: Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552…

    Model years: 2016

  22. Air bags: side/window

    NHTSA 15V497000 Reported 3,911 vehicles potentially affected Volvo Cars of N.A., LLC

    Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.

    Remedy: Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer…

    Model years: 2016

  23. Air bags: side/window

    NHTSA 15V342000 Reported 584 vehicles potentially affected Volvo Cars of N.A., LLC

    Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.

    Remedy: Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may…

    Model years: 2016

  24. Steering

    NHTSA 11V286000 Reported 350 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling certain model year 2010-2011 xc90 vehicles manufactured from january 29, 2010, through august 16, 2010. The power steering fluid may leak from the oil pipe connection at the steering gear valve housing.

    Remedy: Dealers will replace the oil pipes on the power steering rack free of charge. The recall is scheduled to begin during june 2011. Owners may contact volvo at 1-800-458-1552.

    Model years: 2010, 2011

  25. Navigational system(global positioning system) (equipment)

    NHTSA 10V566000 Reported 416 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

    Remedy: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a…

    Model years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

  26. Delivery (fuel system)

    NHTSA 10V147000 Reported 2,494 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling certain model year 2010 xc90 vehicles. A leak may develop in the fuel line between the line and a connector.

    Remedy: Dealers will inspect the date code printed on the fuel line and replace the fuel pressure line if it falls within the recalled range free of charge. The recall began on april 23, 2010. Owners may contact volvo at…

    Model years: 2010

  27. Fuel pump (fuel system)

    NHTSA 09V483000 Reported 158,733 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina,…

    Remedy: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january…

    Model years: 2003, 2004, 2005

  28. Engine (engine and engine cooling)

    NHTSA 08V206000 Reported 102 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling 102 my 2008 xc90 and s80 vehicles equipped with v8 engines. These vehicles may have been built with incorrect bolts to the engine mount.

    Remedy: Dealers will inspect the engine mount bolts for specific markings. If any of the bolts contain the incorrect markings, the bracket and bolts will be replaced. All owners have been contacted and arrangements have been…

    Model years: 2008

  29. Defroster/defogger/hvac system (visibility)

    NHTSA 07V563000 Reported 37,000 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain sport utility vehicles, under certain conditions, the climate control module (ccm) may receive a 'shut-down signal' from the engine control module (ECM) after ignition key insertion. If this condition occurs, the climate control functions will not be available (including the defroster) during that driving cycle.

    Remedy: The ECM software will be upgraded. The recall began on january 28, 2008. Owners may contact volvo at 1-800-458-1552.

    Model years: 2007, 2008

  30. Cables (electrical system)

    NHTSA 07V221000 Reported 42,211 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain passenger vehicles, it has been determined that while doing battery maintenance the jack's crank handle can be misplaced under a bracket which retains the battery.

    Remedy: Dealers will inspect and ensure proper placement of the jack crank handle and a warning label with approved text will be affixed to the bracket which retains the battery. This warning label will inform an operator not…

    Model years: 2005

  31. Tie rod assembly (steering)

    NHTSA 06V155000 Reported 126,743 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain passenger vehicles,the outer tie rod ball joint can deform at high loads causing a loss of the clamping force and the nut may loosen, which may eventually lead to a fatigue fracture of the outer tie rod ball joint.

    Remedy: Dealers will replace the outer ball joint tie rods with improved outer ball joint tie rods free of charge. The recall began on june 23, 2006. Owners may contact volvo at 1-800-458-1552.

    Model years: 2003, 2004, 2005, 2006

  32. Windshield wiper/washer (visibility)

    NHTSA 06V144000 Reported 122,431 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain vehicles, if the wiper arm is activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm might slip on its driveshaft, resulting in an inability to move the wipers from the park position.

    Remedy: Dealers will replace the wiper arms and retaining nuts. The recall began on september 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

    Model years: 2003, 2004, 2005, 2006

  33. Solenoid (electrical system)

    NHTSA 05V529000 Reported 10,259 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain passenger and sport utility vehicles, due to an error in the factory assembly instruction, the b+terminal may be in conflict with the starter motor solenoid. If this occurs, the conflict between the b+terminal and the starter motor solenoid may develop into a short circuit of the battery cable to ground.

    Remedy: Dealers will inspect and increase distance between the b+terminal and the starter motor solenoid by adjusting the terminal. The recall began on january 31, 2006. Owners may contact volvo at 1-800-458-1552.

    Model years: 2005

  34. Wheels

    NHTSA 03V434000 Reported 2,586 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain sport utility vehicles, the front wheel speed sensors may be defective, causing an erroneous wheel speed signal.

    Remedy: Dealers will replace the front wheel sensors. Owner notification began on december 8, 2003. Owners should contact volvo cars at 1-800-458-1552.

    Model years: 2004

  35. Seat belts: rear/other

    NHTSA 03V391000 Reported 18,692 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain sport utility vehicles, the seat belt attachment(s) for the second and third row seat(s) may not have been fitted properly.

    Remedy: Dealers will inspect and repair the second and/or third row seat belt attachments. Owner notification began on december 8, 2003. Owners should contact volvo at 1-800-458-1552.

    Model years: 2003, 2004

Other Volvo models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.