Skip to content

2016 Volvo XC90 Recalls, Complaints & Specs

8 safety recalls list the 2016 Volvo XC90, and owners have filed 197 complaints with NHTSA. Check your own VIN below.

8
safety recalls
197
owner complaints to NHTSA
5 / 10
complaints citing a crash / fire
22–25
MPG combined (EPA)

8 safety recalls for the 2016 Volvo XC90

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Critical fasteners (seat belts)

    NHTSA 23V827000 Reported 2,911 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

    Remedy: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at…

  2. Software (electrical system)

    NHTSA 21V273000 Reported 162 vehicles potentially affected Volvo Car USA, LLC

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

    Remedy: Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at…

  3. Hoses/lines/piping/fittings (engine and engine cooling)

    NHTSA 19V308000 Reported 34,006 vehicles potentially affected Volvo Car USA LLC

    Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.

    Remedy: Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number…

  4. Buckle assembly (seat belts)

    NHTSA 16V798000 Reported 74,027 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate…

    Remedy: Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer…

  5. Air conditioner (equipment) and air bags

    NHTSA 16V690000 Reported 43,766 vehicles potentially affected Volvo Car USA LLC

    Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.

    Remedy: Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016.…

  6. Sun/moon roof assembly (visibility)

    NHTSA 16V268000 Reported 30,214 vehicles potentially affected Volvo Car USA LLC

    Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully…

    Remedy: Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552…

  7. Air bags: side/window

    NHTSA 15V497000 Reported 3,911 vehicles potentially affected Volvo Cars of N.A., LLC

    Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.

    Remedy: Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer…

  8. Air bags: side/window

    NHTSA 15V342000 Reported 584 vehicles potentially affected Volvo Cars of N.A., LLC

    Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.

    Remedy: Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may…

197 owner complaints filed with NHTSA

Owners of the 2016 Volvo XC90 have filed 197 complaints with NHTSA; 5 describe a crash and 10 describe a fire. Reports cite 8 injuries and 0 deaths. The average mileage at failure in those reports is 37,517 miles. Complaints peaked in 2024 with 33 filed that year.

Most-reported components

What owners are reporting

“I discovered an engine coolant leak from a crack near the end of the Plastic Coolant Bypass Pipe (part #31368673/32382362) after noticing coolant puddling on my garage floor. There are numerous commen”

Owner complaint to NHTSA, August 17, 2026 · Engine

“Piston rings inside the engine failed due to a known oil consumption issue with this model vehicle. The engine failed while the car was driving 85 mph and consequently slowed down to 15mph on the high”

Owner complaint to NHTSA, July 17, 2026 · Engine

Fuel economy and specs

EPA ratings for the 2016 Volvo XC90 (XC90 AWD, XC90 AWD PHEV, XC90 FWD). Ranges cover every tested configuration.

Combined22–25 mpg
City / Highway20–24 / 25–27
FuelPremium, Premium and Electricity
EPA classStandard Sport Utility Vehicle 2WD, Standard Sport Utility Vehicle 4WD
Engine4 cyl, 2 L
TransmissionAutomatic (S8)

Compare Volvo XC90 model years

Recall and complaint counts for every Volvo XC90 model year in NHTSA's database.

Model yearRecallsComplaints
2003 Volvo XC90593
2004 Volvo XC906462
2005 Volvo XC906223
2006 Volvo XC90353
2007 Volvo XC90238
2008 Volvo XC90329
2009 Volvo XC9017
2010 Volvo XC90312
2011 Volvo XC90119
2012 Volvo XC9003
2013 Volvo XC90011
2014 Volvo XC9004
2015 Volvo XC9010
2016 Volvo XC908197
2017 Volvo XC90780
2018 Volvo XC90351
2019 Volvo XC90642
2020 Volvo XC90732
2021 Volvo XC90638
2022 Volvo XC90429
2023 Volvo XC90640
2024 Volvo XC90336
2025 Volvo XC90229

Checking a specific 2016 Volvo XC90

How do I know if my 2016 Volvo XC90 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 8 campaigns currently list the 2016 Volvo XC90; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Volvo dealer with your VIN and the NHTSA campaign number (for example 15V342000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Volvo models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.