2004 Thomas Er Recalls, Complaints & Specs
6 safety recalls list the 2004 Thomas Er. Check your own VIN below.
6 safety recalls for the 2004 Thomas Er
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Fuses and circuit breakers (electrical system)
Daimler trucks is recalling 18,198 my 2003-2009 thomas built er, mvp-er, hdx, and mvp-ef school and transit buses equipped with a dual power switch and manufactured from february 1, 2002 through october 17, 2008. Solid state circuit breakers may trip unnecessarily potentially resulting in a loss of power to the bus chassis and body…
Remedy: Thomas built bus dealers will replace the solid state dual power switch with a mechanical circuit production (mega fuse). The recall is expected to begin during april 2009. Owners may contact thomas built at…
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Hinge and attachments (structure)
Daimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (additional buses have been added to this recall campaign. Please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing…
Remedy: Daimler trucks will notify owners and will replace the handles with a more robust handle free of charge. Repairs will be performed by thomas built buses dealerships. The recall began on august 18, 2008, and…
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Fuses and circuit breakers (electrical system)
Certain 2001 through 2008 thomas built fs-56, er, mvp er, hdx, and mvp ef school buses manufactured from october 23, 2000, through january 24, 2006, equipped with tyco pc board and type ii auto reset circuit breakers. Type ii auto reset circuit breaker temperatures may exceed the rating of the tyco pc board causing the boards to melt…
Remedy: Thomas built will notify owners and repair the buses by replacing the type ii auto reset circuit breakers with manual circuit breakers, and the jumper cable. The recall began on march 28, 2008. Owners may contact…
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School bus stop arm assembly (other)
Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware,…
Remedy: For those buses operated in or near any of the states listed above, thomas built is encouraging the bus owners to obtain the replacement switch. For those buses operated in the warmer states, dealers will replace the…
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School bus stop arm assembly (other)
Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois,…
Remedy: Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free…
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Vehicle speed control
Certain my 2002-2005 thomas built saf-t-liner er school buses and er transit buses manufactured between november 2002 and february 2005 and equipped with john deere 8.1l compressed natural gas engines models hfn01 and hfn03. The engine control unit and throttle can unexpectedly surge. These units fail to conform to federal motor vehicle…
Remedy: John deere will notify the customers of freightliner/thomas built and will update the engine control unit software free of charge. Owners may contact john deere at 1-800-jd-engine.
No owner complaints on file
NHTSA has no owner complaints on file for the 2004 Thomas Er. For context, the average model year in NHTSA's database has dozens; a zero can mean a reliable vehicle, a rare one, or both.
Compare Thomas Er model years
Recall and complaint counts for every Thomas Er model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 2001 Thomas Er | 2 | 0 |
| 2002 Thomas Er | 5 | 0 |
| 2003 Thomas Er | 6 | 1 |
| 2004 Thomas Er | 6 | 0 |
| 2005 Thomas Er | 6 | 0 |
| 2006 Thomas Er | 3 | 0 |
| 2007 Thomas Er | 3 | 0 |
| 2008 Thomas Er | 3 | 0 |
Checking a specific 2004 Thomas Er
How do I know if my 2004 Thomas Er has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 6 campaigns currently list the 2004 Thomas Er; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Thomas dealer with your VIN and the NHTSA campaign number (for example 05V208000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Thomas models
- School Bus21 complaints
- Thomas11 complaints
- Bus7 complaints
- Mvp EF7 complaints
- Saf-T-Liner5 complaints
- C23 complaints
- FS-653 complaints
- CL1002 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.