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NHTSA Recall 05V340000: School bus stop arm assembly (other)

FREIGHTLINER LLC reported this safety recall to NHTSA on , covering an estimated 13,583 vehicles. It affects 7 models including the Thomas Conventional.

13,583
vehicles potentially affected
7
models affected
2005
owners notified (September 14)
NHTSA campaign05V340000
Manufacturer campaignFL-454
ComponentOTHER › SCHOOL BUS STOP ARM ASSEMBLY
Report receivedJuly 25, 2005
Owner notificationSeptember 14, 2005
Initiated byNHTSA Office of Defects Investigation

Defect

Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. In extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.

Safety risk

Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.

Remedy

Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. The recall began on september 14, 2005. Owners may contact thomas built's customer support office at 336-889-4871.

Notes

Freightliner/thomas built recall no. Fl-454.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Vehicles covered by recall 05V340000

Make and modelModel years
Thomas Conventional2002, 2003, 2004
Thomas Er2002, 2003, 2004, 2005
Thomas Hdx2002, 2003, 2004, 2005
Thomas Minotour2002, 2003, 2004, 2005
Thomas Mvp EF2002, 2003, 2004, 2005
Thomas Mvp ER2002, 2003, 2004, 2005
Thomas Saf-T-Liner Conventional2001

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.