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2004 Ford E-550 Recalls, Complaints & Specs

2 safety recalls list the 2004 Ford E-550, and owners have filed 1 complaint with NHTSA. Check your own VIN below.

2
safety recalls
1
owner complaint to NHTSA

2 safety recalls for the 2004 Ford E-550

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Electrical system: wiring

    NHTSA 04V444000 Reported 214,849 vehicles potentially affected FORD MOTOR COMPANY

    On certain vans, a diode in the anti-lock braking system (ABS) module may experience an electrical short.

    Remedy: Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited…

  2. Engine and engine cooling

    NHTSA 04V445000 Reported 253,076 vehicles potentially affected FORD MOTOR COMPANY

    On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot…

    Remedy: Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of…

1 owner complaint filed with NHTSA

Owners of the 2004 Ford E-550 have filed 1 complaint with NHTSA. The average mileage at failure in those reports is 38,000 miles. Complaints peaked in 2007 with 1 filed that year.

Most-reported components

What owners are reporting

“Tl* - the contact stated that between the turbo and the inner cooler, there were two stainless steel lines connected with a flexible joint and the flexible joint was coming loose. The contact stated t”

Owner complaint to NHTSA, January 5, 2007 · Engine and engine cooling

Compare Ford E-550 model years

Recall and complaint counts for every Ford E-550 model year in NHTSA's database.

Model yearRecallsComplaints
1992 Ford E-55010
1993 Ford E-55010
1994 Ford E-55010
1995 Ford E-55010
1996 Ford E-55010
1997 Ford E-55010
1998 Ford E-55010
1999 Ford E-55010
2000 Ford E-55010
2001 Ford E-55010
2002 Ford E-55021
2003 Ford E-55041
2004 Ford E-55021
2005 Ford E-55004
2006 Ford E-55003

Checking a specific 2004 Ford E-550

How do I know if my 2004 Ford E-550 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 2 campaigns currently list the 2004 Ford E-550; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Ford dealer with your VIN and the NHTSA campaign number (for example 04V444000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Ford models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.