Skip to content

NHTSA Recall 04V445000: Engine and engine cooling

FORD MOTOR COMPANY reported this safety recall to NHTSA on , covering an estimated 253,076 vehicles. It affects 5 models including the Ford E-150.

253,076
vehicles potentially affected
5
models affected
2004
owners notified (September 27)
NHTSA campaign04V445000
Manufacturer campaign04S23
ComponentENGINE AND ENGINE COOLING
Report receivedSeptember 13, 2004
Owner notificationSeptember 27, 2004
Initiated byManufacturer

Defect

On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

Safety risk

These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.

Remedy

Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Notes

Ford recall no. 04s23/customer satisfaction program 04n03. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 04V445000

Make and modelModel years
Ford E-1502003, 2004
Ford E-2502003, 2004
Ford E-3502003, 2004
Ford E-4502003, 2004
Ford E-5502003, 2004

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.