2004 Chevrolet Suburban Recalls, Complaints & Specs
4 safety recalls list the 2004 Chevrolet Suburban, and owners have filed 204 complaints with NHTSA. Check your own VIN below.
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4 safety recalls for the 2004 Chevrolet Suburban
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Engine and engine cooling
On certain trucks equipped with an 8.1l v8 (rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.
Remedy: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on august 31, 2006. Owners may contact chevrolet at 1-800-630-2438 and GMC trucks at 1-866-996-9463.
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Seat belts: rear/other
On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for…
Remedy: Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may…
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Service brakes, hydraulic
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
Remedy: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23,…
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Service brakes, hydraulic
Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.
Remedy: Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1-866-982-2339; chevrolet at 1-800-630-2438; GMC at 1-866-996-9463; or hummer at 1-866-486-6376.
204 owner complaints filed with NHTSA
Owners of the 2004 Chevrolet Suburban have filed 204 complaints with NHTSA; 12 describe a crash and 6 describe a fire. Reports cite 10 injuries and 0 deaths. The average mileage at failure in those reports is 75,609 miles. Complaints peaked in 2007 with 36 filed that year.
Most-reported components
What owners are reporting
“Front passenger dash airbag spontaneously deployed without any inciting event. The vehicle is at the Team Chevrolet Goldsboro dealership. A case has been opened with General Motors Case Number XXX. No”
Owner complaint to NHTSA, March 31, 2026 · Air bags
“The contact owns a 2004 Chevrolet Suburban. The contact stated that while driving at an undisclosed speed at night, the instrument panel gauges, and warning lights functionality became inoperable. The”
Owner complaint to NHTSA, April 22, 2024 · Electrical system
Fuel economy and specs
EPA ratings for the 2004 Chevrolet Suburban (Suburban 1500 2WD, Suburban 1500 4WD, Suburban 1500 AWD). Ranges cover every tested configuration.
| Combined | 14–15 mpg |
|---|---|
| City / Highway | 13–14 / 17–18 |
| Fuel | Gasoline or E85, Regular |
| EPA class | Sport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD |
| Engine | 8 cyl, 5.3 L |
| Transmission | Automatic 4-spd |
Compare Chevrolet Suburban model years
Recall and complaint counts for every Chevrolet Suburban model year in NHTSA's database.
Checking a specific 2004 Chevrolet Suburban
How do I know if my 2004 Chevrolet Suburban has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 4 campaigns currently list the 2004 Chevrolet Suburban; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Chevrolet dealer with your VIN and the NHTSA campaign number (for example 04V045000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Chevrolet models
- Malibu19,364 complaints
- Silverado 150018,029 complaints
- Impala10,434 complaints
- Tahoe10,032 complaints
- Equinox9,161 complaints
- Silverado8,799 complaints
- Blazer8,192 complaints
- Cobalt7,681 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.