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2004 Chevrolet Express 3500 Recalls, Complaints & Specs

No safety recalls list the 2004 Chevrolet Express 3500, and owners have filed 16 complaints with NHTSA. Check your own VIN below.

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safety recalls
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owner complaints to NHTSA
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complaints citing a crash / fire

No safety recalls on record

NHTSA's recall database lists no safety campaigns that include the 2004 Chevrolet Express 3500. That is good news, with two caveats: recalls can be issued at any time (this page refreshes daily), and a recall filed under a related model name may not appear here. The VIN check above queries NHTSA directly for your exact vehicle.

16 owner complaints filed with NHTSA

Owners of the 2004 Chevrolet Express 3500 have filed 16 complaints with NHTSA; 1 describe a fire. The average mileage at failure in those reports is 84,674 miles. Complaints peaked in 2007 with 3 filed that year.

Most-reported components

What owners are reporting

“2004 chevrolet express collins school bus while driving at 15 MPH on an inclined rural country road attempting to brake noticed pedal extended to the floor and was stopped by further down shifting and”

Owner complaint to NHTSA, April 11, 2016 · Service brakes

“Tl* the contact owns a 2004 chevrolet express 3500 equipped with toyo open country h/t tuff duty tires, size: lt245/75/r16 tires. While driving 65 MPH, the contact heard a loud noise and the rear driv”

Owner complaint to NHTSA, September 4, 2015 · Tires

Compare Chevrolet Express 3500 model years

Recall and complaint counts for every Chevrolet Express 3500 model year in NHTSA's database.

Model yearRecallsComplaints
1997 Chevrolet Express 350002
1998 Chevrolet Express 350003
1999 Chevrolet Express 350004
2000 Chevrolet Express 350004
2001 Chevrolet Express 3500011
2002 Chevrolet Express 350003
2003 Chevrolet Express 3500012
2004 Chevrolet Express 3500016
2005 Chevrolet Express 3500017
2006 Chevrolet Express 3500115
2007 Chevrolet Express 3500111
2008 Chevrolet Express 3500111
2009 Chevrolet Express 350029
2010 Chevrolet Express 350014
2012 Chevrolet Express 350005
2013 Chevrolet Express 350001
2014 Chevrolet Express 350011
2019 Chevrolet Express 350002
2021 Chevrolet Express 350001
2024 Chevrolet Express 350002

Checking a specific 2004 Chevrolet Express 3500

How do I know if my 2004 Chevrolet Express 3500 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Chevrolet dealer with your VIN and the NHTSA campaign number.

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Chevrolet models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.