RecallMyCar

1991 Blue Bird TC2000 Recalls, Complaints & Specs

12 safety recalls list the 1991 Blue Bird TC2000. Check your own VIN below.

12
safety recalls
0
owner complaints to NHTSA

12 safety recalls for the 1991 Blue Bird TC2000

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Body (structure)

    NHTSA 03V363000 Reported 8,088 vehicles potentially affected BLUE BIRD BODY COMPANY

    Certain school buses fail to comply with the requirements of federal motor vehicle safety standard no. 221, "school bus body joint strength." one or more of the bolts attaching the driver's platform to the floor structure was omitted.

    Remedy: Blue bird will notify its customers and inspect and repair the affected units. Owner notification began on november 20, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do…

  2. Seats

    NHTSA 99V018000 Reported 41,260 vehicles potentially affected BLUE BIRD BODY COMPANY

    Vehicle description: school buses. The wall side attaching bolts for some of the passenger seats may have been installed too close to the edge of the seat ledge and in the wrong attaching hole resulting in weakening of the seat ledge at the attachment points.

    Remedy: Blue bird will furnish to distributors and owners, parts and instructions necessary to strengthen the passenger seat attachment at the wall side.

  3. Tank assembly (fuel system)

    NHTSA 97V197000 Reported 16,338 vehicles potentially affected BLUE BIRD BODY COMPANY

    Vehicle description: front and rear engine school buses equipped with 60 gallon side mounted fuel tank barriers. These buses do not comply with the requirements of FMVSS no. 301, "fuel system integrity."

    Remedy: Blue bird will ship instructions and modification kits to the owners of these buses.

  4. Body (structure)

    NHTSA 96V073000 Reported 18,000 vehicles potentially affected BLUE BIRD BODY COMPANY

    Passenger's clothing can unknowingly become caught in the forward handrails at bus doors when exiting the bus.

    Remedy: Owners will be directed to remove all forward handrails. Provisions will be made for those owners operating in states which mandate a forward handrail that a replacement handrail will be provided.

  5. Frame and members (structure)

    NHTSA 95V136000 Reported 416 vehicles potentially affected BLUE BIRD BODY COMPANY

    These units are equipped with a counter weight assembly made up of 300 pounds of 1/4" plate steel welded together and bolted between the frame rails in the rear overhang just forward of the rear bumper. Some of the welds have broken due to insufficient welds, corrosion, or ice expansion.

    Remedy: Dealers will install a mechanical retaining device which clamps the plates together and fastened with threaded fasteners. Bus owners will have the option of repairing their own vehicles.

  6. Body (structure)

    NHTSA 95V090000 Reported 27,189 vehicles potentially affected BLUE BIRD BODY COMPANY

    Passengers clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.

    Remedy: Dealers will install a set screw to the metal clamp which retains the intermediate handrail. A high impact molded plastic "clam shell" will be placed over each end of the intermediate handrail completely covering the…

  7. Latch (latches/locks/linkages)

    NHTSA 93V080000 Reported 1,932 vehicles potentially affected BLUE BIRD BODY COMPANY

    A weld in the door lock assembly used on rear and/or side emergency doors can be overstressed and break. When this occurs, a closed door cannot be opened, or if open it cannot be latched.

    Remedy: Replace the defective door locks.

  8. Body (structure)

    NHTSA 93V032000 Reported 21,000 vehicles potentially affected BLUE BIRD BODY COMPANY

    Passengers clothing can unknowingly become caught in the handrails at bus doors when exiting the bus.

    Remedy: Replace or reposition the handrails to stop clothing from becoming caught.

  9. Latch (latches/locks/linkages)

    NHTSA 92V184000 Reported 912 vehicles potentially affected BLUE BIRD BODY COMPANY

    The electric vandal lock center plunger can tap the control lock pin, of the outward opening door, which causes the door lock to become disengaged.

    Remedy: Modify the vandal door locks with blue bird supplied kits.

  10. Fuses and circuit breakers (electrical system)

    NHTSA 92V115000 Reported 275 vehicles potentially affected BLUE BIRD BODY COMPANY

    A 150 amp circuit breaker, option 4362, has been wired in parallel with a standard equipment circuit, thereby not providing the required protection.

    Remedy: The standard equipment circuit must be removed.

  11. Slack adjusters (service brakes)

    NHTSA 92V085000 Reported 40 vehicles potentially affected BLUE BIRD BODY COMPANY

    The front air brake automatic slack adjuster contacts the steering arm preventing proper brake adjustment.

    Remedy: Replace the front air brake chambers with chambers that have longer push rods.

  12. Hoses, lines/piping, and fittings (service brakes)

    NHTSA 91V218000 Reported 365 vehicles potentially affected BLUE BIRD BODY COMPANY

    The hydraulic brake hose mounted on the rear axle may rub against the left frame rail.

    Remedy: Install a bracket at rear axle to provide additional clearance between the brake hose and the frame rail.

No owner complaints on file

NHTSA has no owner complaints on file for the 1991 Blue Bird TC2000. For context, the average model year in NHTSA's database has dozens; a zero can mean a reliable vehicle, a rare one, or both.

Compare Blue Bird TC2000 model years

Recall and complaint counts for every Blue Bird TC2000 model year in NHTSA's database.

Model yearRecallsComplaints
1987 Blue Bird TC200010
1988 Blue Bird TC2000110
1989 Blue Bird TC2000141
1990 Blue Bird TC2000131
1991 Blue Bird TC2000120
1992 Blue Bird TC2000141
1993 Blue Bird TC2000142
1994 Blue Bird TC2000149
1995 Blue Bird TC2000187
1996 Blue Bird TC2000133
1997 Blue Bird TC200080
1998 Blue Bird TC2000170
1999 Blue Bird TC2000155
2000 Blue Bird TC2000121
2001 Blue Bird TC2000120
2002 Blue Bird TC2000110
2003 Blue Bird TC200068
2004 Blue Bird TC200050
2005 Blue Bird TC200010

Checking a specific 1991 Blue Bird TC2000

How do I know if my 1991 Blue Bird TC2000 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 12 campaigns currently list the 1991 Blue Bird TC2000; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Blue Bird dealer with your VIN and the NHTSA campaign number (for example 03V363000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Blue Bird models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.