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2020 Blue Bird All American School Bus Recalls, Complaints & Specs

20 safety recalls list the 2020 Blue Bird All American School Bus, and owners have filed 4 complaints with NHTSA. Check your own VIN below.

20
safety recalls
4
owner complaints to NHTSA

20 safety recalls for the 2020 Blue Bird All American School Bus

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Labels (equipment)

    NHTSA 24V758000 Reported 28,479 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus…

    Remedy: Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall…

  2. Roof and pillars (structure)

    NHTSA 24V543000 Reported 16,708 vehicles potentially affected Blue Bird Body Company

    Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of…

    Remedy: Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at…

  3. Seats

    NHTSA 24V078000 Reported 6,691 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt…

    Remedy: Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is…

  4. Structure

    NHTSA 23V778000 Reported 6,124 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2014-2024 All American school buses equipped with 39" High Back seat restraining barriers. The bolts securing the restraining barriers to the floor may separate when fully loaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard…

    Remedy: Dealers will install a longer bolt with rectangular washer and nut, free of charge. Owner notification letters are expected to be mailed January 16, 2024. Owners may contact Blue Bird customer service at…

  5. Driveline (power train)

    NHTSA 23V276000 Reported 419 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill…

    Remedy: Dealers will update the SCM software calibration, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall…

  6. Propulsion system (electrical system)

    NHTSA 22V505000 Reported 482 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.

    Remedy: Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer…

  7. Fuel rail (fuel system)

    NHTSA 21V312000 Reported 1,053 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

    Remedy: The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is…

  8. Steering and power train

    NHTSA 21V300000 Reported 302 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.

    Remedy: Cummins will replace the High Voltage Low Power Inverter Harness, and install an overlay harness, free of charge. Interim owner notification letters were mailed on May 22, 2021. Owner notification letters were mailed…

  9. Service brakes, air

    NHTSA 21V284000 Reported 1,634 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard…

    Remedy: Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were mailed on November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this…

  10. Shock protection (electrical system) and 2 other components

    NHTSA 21V253000 Reported 292 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.

    Remedy: Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22,…

  11. Anchorage (seat belts)

    NHTSA 21V070000 Reported 620 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."

    Remedy: Blue Bird will notify owners, and dealers will inspect the seats and install any missing hardware, as necessary, free of charge. The recall is expected to begin April 9, 2021. Owner notification letters were mailed…

  12. Anchorage (seat belts)

    NHTSA 20V409000 Reported 3,532 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these…

    Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. This recall began August 11, 2020. Owners may contact Blue Bird…

  13. Air conditioner (equipment) and fuses and circuit breakers (electrical system)

    NHTSA 20V266000 Reported 1,239 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.

    Remedy: Blue Bird will notify owners, and dealers will inspect the installation of the A/C circuit breaker, correcting it as necessary. Any damaged circuit breakers will be replaced. These repairs will be performed free of…

  14. Parking brake

    NHTSA 20V258000 Reported 1,585 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to…

    Remedy: Blue Bird will notify owners, and dealers will inspect the foot pedal parking brake assembly application force and adjust it as necessary, free of charge. The recall is expected to begin July 3, 2020. Owners may…

  15. Barriers (seats)

    NHTSA 20V125000 Reported 2,790 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor…

    Remedy: Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners…

  16. Roof and pillars (structure)

    NHTSA 19V707000 Reported 302 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety…

    Remedy: Blue Bird will notify owners, and dealers will inspect the roof joints and add the sufficient number of rivets, as necessary, free of charge. The recall began October 22, 2019. Owners may contact Blue Bird customer…

  17. Escape/egress/exit (structure)

    NHTSA 19V524000 Reported 13 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020 Vision and All American buses equipped with Specialty Prolo 24" x 24" roof hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle…

    Remedy: Blue Bird will notify owners, and dealers will replace the outer hatch handle, free of charge. The recall began August 21, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for…

  18. Escape/egress/exit (structure)

    NHTSA 19V526000 Reported 1,737 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2018-2020 Vision and All American school buses equipped with Specialty Manufacturing Prolo roof emergency exit hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the…

    Remedy: Blue Bird will notify owners, and Specialty dealers will replace the outer handle, free of charge. The recall began August 21, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number…

  19. Disc (service brakes)

    NHTSA 19V391000 Reported 4,218 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.

    Remedy: Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began…

  20. Seats

    NHTSA 18V846000 Reported 12 vehicles potentially affected Blue Bird Body Company

    Blue Bird Body Company (Blue Bird) is recalling certain 2020 Blue Bird All American and 2019-2020 Blue Bird Vision school buses, equipped with certain HSM NextGen 45" 3PT school bus seats, part number GenQ3-45 LH. There may be an insufficient number of bolts attaching the seat to the bus floor, allowing the seat to detach from the bus…

    Remedy: Blue Bird will notify owners, and dealers will install a secondary floor mounting brace, free of charge. The recall began December 12, 2018. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's…

4 owner complaints filed with NHTSA

Owners of the 2020 Blue Bird All American School Bus have filed 4 complaints with NHTSA. The average mileage at failure in those reports is 100,000 miles. Complaints peaked in 2024 with 3 filed that year.

Most-reported components

What owners are reporting

“The contact called about a 2020 Blue Bird BB Conventional. The contact was a bus driver for the Coweta School District and stated that while at the diesel fuel pump, diesel spilled out of the spout. T”

Owner complaint to NHTSA, October 23, 2025 · Fuel system, diesel

“Bluebird Next Gen seats continuously break. The seat bottoms break under the weight of a high school aged kid. If the child is sitting in the seat when it breaks it could injure the child. The seat ba”

Owner complaint to NHTSA, October 10, 2024 · Seats

Compare Blue Bird All American School Bus model years

Recall and complaint counts for every Blue Bird All American School Bus model year in NHTSA's database.

Model yearRecallsComplaints
2020 Blue Bird All American School Bus204
2021 Blue Bird All American School Bus180
2022 Blue Bird All American School Bus102
2023 Blue Bird All American School Bus62
2024 Blue Bird All American School Bus40
2025 Blue Bird All American School Bus20
2026 Blue Bird All American School Bus40
2027 Blue Bird All American School Bus30

Checking a specific 2020 Blue Bird All American School Bus

How do I know if my 2020 Blue Bird All American School Bus has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 20 campaigns currently list the 2020 Blue Bird All American School Bus; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Blue Bird dealer with your VIN and the NHTSA campaign number (for example 18V846000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Blue Bird models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.