RecallMyCar

2005 Volvo S40 Recalls, Complaints & Specs

3 safety recalls list the 2005 Volvo S40, and owners have filed 69 complaints with NHTSA. Check your own VIN below.

3
safety recalls
69
owner complaints to NHTSA
2 / 0
complaints citing a crash / fire
20–22
MPG combined (EPA)

3 safety recalls for the 2005 Volvo S40

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Navigational system(global positioning system) (equipment)

    NHTSA 10V566000 Reported 416 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

    Remedy: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a…

  2. Fuel pump (fuel system)

    NHTSA 08V033000 Reported 23,000 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term…

    Remedy: Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1-800-458-1552.

  3. Fuel system, gasoline

    NHTSA 06V137000 Reported 16,175 vehicles potentially affected VOLVO CARS OF N.A. LLC.

    On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.

    Remedy: Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

69 owner complaints filed with NHTSA

Owners of the 2005 Volvo S40 have filed 69 complaints with NHTSA; 2 describe a crash. Reports cite 1 injury and 0 deaths. The average mileage at failure in those reports is 81,673 miles. Complaints peaked in 2008 with 11 filed that year.

Most-reported components

What owners are reporting

“The contact's wife owns a 2005 Volvo S40. The contact stated the vehicle was difficult to start for several days. Eventually, the failure progressed and the vehicle was not able to start. The check en”

Owner complaint to NHTSA, March 20, 2024 · Power train

“The drivers seat belt does not lock/latch in properly. Everytime I enter the vehicle I reach for my seat belt and buckle myself, well so I thought I did. When I insert the belt it seems as though its”

Owner complaint to NHTSA, September 24, 2023 · Seat belts

Fuel economy and specs

EPA ratings for the 2005 Volvo S40 (S40 AWD, S40 FWD). Ranges cover every tested configuration.

Combined20–22 mpg
City / Highway17–19 / 25–29
FuelPremium
EPA classCompact Cars
Engine5 cyl, 2.4/2.5 L
TransmissionAutomatic (S5); Manual 5-spd; Manual 6-spd

Compare Volvo S40 model years

Recall and complaint counts for every Volvo S40 model year in NHTSA's database.

Model yearRecallsComplaints
2000 Volvo S401122
2001 Volvo S40284
2002 Volvo S40127
2003 Volvo S40218
2004 Volvo S40648
2005 Volvo S40369
2006 Volvo S40358
2007 Volvo S40225
2008 Volvo S40216
2009 Volvo S40310
2010 Volvo S4029
2011 Volvo S4025

Checking a specific 2005 Volvo S40

How do I know if my 2005 Volvo S40 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 3 campaigns currently list the 2005 Volvo S40; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Volvo dealer with your VIN and the NHTSA campaign number (for example 06V137000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Volvo models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.