2004 Orion V Recalls, Complaints & Specs
7 safety recalls list the 2004 Orion V. Check your own VIN below.
7 safety recalls for the 2004 Orion V
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Electrical system
Daimler Buses North America Ltd. (DBNA) is recalling certain model year 2003-2008 Orion V and model year 2002-2010 VII buses equipped with Sure Power equalizers and DC-DC Converters. The specific potting compound used in the equalizers and convertors for insulation was found to be capable of conducting electricity after being exposed to…
Remedy: DBNA will notify owners and Sure Power representatives will change out the equalizer and/or convertor, free of charge. The recall is expected to begin during November 2014. Owners may contact DBNA at 1-905-403-1111.
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Turbo/supercharger (engine and engine cooling)
Daimler Buses North America (DBNA) is recalling certain model year 2004-2008 Orion V and model year 2005-2006 Orion VII transit buses equipped with John Deere Compressed Natural Gas (CNG) turbocharged engines. The turbine or compressor wheel may fail, resulting in subsequent damage to the engine and/or an oil leak.
Remedy: DBNA will notify owners. The remedy for this issue is still under development. The safety recall began on September 28, 2012. Owners may contact Daimler Buses North America at 1-800-882-8054.
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Equipment adaptive/mobility
Daimler buses is recalling certain model year 2000 through 2008 orion transit buses equipped with lift-u wheelchair lifts. The lifts are equipped with a logic board assembly for the wheelchair lift control box, p/nos. 373-0226 and 373-0265. The outboard ramp barrier could fold in toward a lift passenger and pinch, press, or crush the…
Remedy: Orion will notify owners and the repairs will be made by lift-u free of charge. Please see lift-u's defect report 09e-051. The safety recall began on october 29, 2009. Owners may contact lift-u at 1-209-838-2400 or…
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Interior lighting
Daimler buses of north america is recalling certain model year 2002 through 2009 orion transit buses equipped with luminator horizon LED side destination signs. The connector board can corrode due to an accumulation of moisture under the connector.
Remedy: Orion will notify owners and the buses will be repaired by luminator free of charge. Please see luminator's defect report 09e-054. The safety recall is expected to begin during november 2009. Owners may contact…
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Diesel (engine and engine cooling)
Daimler buses is recalling 175 my 2004-2008 orion v and vii buses equipped with a cummins isl diesel engines. Due to various alternator cable routing configurations, it may be possible for the cable to rub on engine components.
Remedy: Daimler buses will reroute the alternator cable to ensure that the cable does not contact engine components. The recall is expected to begin on or before january 2009. Owners may contact daimler buses at 1-800-716-7466.
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Engine (engine and engine cooling)
On certain buses equipped with detroit diesel series 50g engines, higher than expected temperatures will allow the low pressure natural gas regulator gasket to leak coolant and drip onto the terminals of the battery charging alternator.
Remedy: Detroit diesel is conducting the recall (please see 06e028000) and will repair the engines by replacing the low pressure regulator gasket free of charge. Owners may contact detroit diesel at 1-313-592-3708 or orion bus…
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Structure
Certain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 217, "bus emergency exits and window retention and release." during subsequent closing of an emergency exit the moving window frame interferes with the jam frame stop located in mid span along the lower edge of the window frame.
Remedy: Dealers will install two aluminum blocks each attached by two screws. The moving window frame will not interfere with the jam frame stop. The recall began may 1, 2005. Owners should contact orion at 905-403-7832, ext.…
No owner complaints on file
NHTSA has no owner complaints on file for the 2004 Orion V. For context, the average model year in NHTSA's database has dozens; a zero can mean a reliable vehicle, a rare one, or both.
Compare Orion V model years
Recall and complaint counts for every Orion V model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 1990 Orion V | 1 | 0 |
| 1991 Orion V | 1 | 0 |
| 1992 Orion V | 2 | 0 |
| 1993 Orion V | 2 | 0 |
| 1994 Orion V | 3 | 0 |
| 1995 Orion V | 6 | 0 |
| 1996 Orion V | 9 | 0 |
| 1997 Orion V | 8 | 0 |
| 1998 Orion V | 11 | 0 |
| 1999 Orion V | 7 | 0 |
| 2000 Orion V | 6 | 1 |
| 2001 Orion V | 5 | 0 |
| 2002 Orion V | 6 | 1 |
| 2003 Orion V | 7 | 0 |
| 2004 Orion V | 7 | 0 |
| 2005 Orion V | 5 | 0 |
| 2006 Orion V | 4 | 0 |
| 2007 Orion V | 5 | 0 |
| 2008 Orion V | 5 | 0 |
Checking a specific 2004 Orion V
How do I know if my 2004 Orion V has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 7 campaigns currently list the 2004 Orion V; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Orion dealer with your VIN and the NHTSA campaign number (for example 04V545000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Orion models
- VI4 complaints
- I2 complaints
- Orion2 complaints
- VII2 complaints
- II0 complaints
- Orion V0 complaints
- Orion VII0 complaints
- Orion VII Li-Ion Ess0 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.