Kenworth K100 Recalls & Complaints by Model Year
NHTSA lists 12 safety recalls and 1 owner complaint across 17 model years of the Kenworth K100 (1975–2004). The most-complained-about year is 2004.
Pick your Kenworth K100 model year
| Model year | Recalls | Complaints |
|---|---|---|
| 2004 Kenworth K100 | 1 | 1 |
| 2001 Kenworth K100 | 1 | 0 |
| 2000 Kenworth K100 | 4 | 0 |
| 1999 Kenworth K100 | 5 | 0 |
| 1998 Kenworth K100 | 2 | 0 |
| 1997 Kenworth K100 | 2 | 0 |
| 1996 Kenworth K100 | 3 | 0 |
| 1986 Kenworth K100 | 1 | 0 |
| 1985 Kenworth K100 | 1 | 0 |
| 1984 Kenworth K100 | 1 | 0 |
| 1981 Kenworth K100 | 1 | 0 |
| 1980 Kenworth K100 | 1 | 0 |
| 1979 Kenworth K100 | 1 | 0 |
| 1978 Kenworth K100 | 1 | 0 |
| 1977 Kenworth K100 | 1 | 0 |
| 1976 Kenworth K100 | 1 | 0 |
| 1975 Kenworth K100 | 1 | 0 |
What Kenworth K100 owners complain about
Across all model years, owners have filed 1 complaint with NHTSA. The 2004 model year has the most, with 1.
All Kenworth K100 recalls (12)
Every NHTSA safety campaign that lists a Kenworth K100, most recent first, with the model years each one covers.
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Electrical system: wiring
On certain trucks, the power feed harness p92-1993 terminals were not properly crimped.
Remedy: Dealers will replace the harness. The recall began january 13, 2005. Owners should contact kenworth at 1-425-828-5440.
Model years: 2004
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Tie rod assembly (steering)
Heavy duty trucks equipped with trw tie rod ends on certain arvinmeritor and dana axles. Peterbilt will recall 1,434 vehicles equipped with arvinmeritor axles manufactured from december 11, 1999, to may 14, 2000, and from july 22 to september 30, 2000. Kenworth will recall 859 vehicles equipped with arvinmeritor vehicles manufactured…
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began july 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began october 24, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon…
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Suspension
Vehicle description: heavy duty trucks equipped with chalmers 1000 series and 800 series suspension kits. These suspension kits may have insufficient penetration of the weld attaching the torque rod eye to the torque rod tube.
Remedy: Dealers will replace all chalmers fixed torque rods on these vehicles. Owner notification began july 27, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive…
Model years: 2000
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with tie rod assemblies manufactured by trw. The suspect tie rods contain 24-dl model ball sockets. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.
Remedy: Dealers will replace the defective ball sockets and/or drag links. Owner notification began on april 10, 2001, to kenworth owners and on april 25, 2001, to peterbilt owners. Owners who take their vehicles to an…
Model years: 1999
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Suspension: lower arm
Vehicle description: vehicles equipped with 54" rear axle spacing configuration of the airglide 200 suspension with the service application identified as logger, dump truck, or tanker. The rear suspension is regularly subjected to extreme articulation, resulting in flexing of the joint.
Remedy: Dealers will replace the lower sway arm brackets. Owner notification began march 27, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within…
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Tie rod assembly (steering)
Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Remedy: Dealers will remove and replace all affected tie rods and drag links with different designed ends.
Model years: 1999
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Electrical system: front underhood
Vehicle description: heavy duty trucks equipped with caterpillar 3406e engines. The routing of the electrical and fuel lines can cause chaffing of the wiring harness on the fuel line.
Remedy: Dealers will inspect, adjust, and repair, if necessary, the fuel line and electrical harness.
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Switch (exterior lighting)
The wires that correspond to the vehicle's rear turn signals were reversed when installed in the electrical connector.
Remedy: Dealers will inspect the turn signal switch and, if necessary, replace the turn signal switch.
Model years: 1996
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Fuses and circuit breakers (electrical system)
The circuit breakers may fail and allow the circuit to overheat. Consequence of defect: a fire could occur as a result of the circuit breaker failure.
Remedy: Remove circuit breakers and replace with fuses.
Model years: 1985, 1986
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Latches/locks/linkages
Improper rear cab latch may not latch properly causing inadequate cab-to-frame attachment at the rear cab.
Remedy: Replacement of cab latch assembly with a different cab latch.
Model years: 1984
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Steering wheel/handle bar (steering)
Remedy: Dealer will replace the steering arm and adjust the pressure settings properly at no charge to owner.
Model years: 1975, 1976, 1977, 1978, 1979, 1980, 1981
Other Kenworth models
- T68077 complaints
- T200038 complaints
- T80033 complaints
- W90032 complaints
- Kenworth23 complaints
- T60016 complaints
- Conventional10 complaints
- T88010 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.