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2002 GMC Envoy Recalls, Complaints & Specs

13 safety recalls list the 2002 GMC Envoy, and owners have filed 487 complaints with NHTSA. Check your own VIN below.

13
safety recalls
487
owner complaints to NHTSA
42 / 12
complaints citing a crash / fire
15–16
MPG combined (EPA)

13 safety recalls for the 2002 GMC Envoy

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Engine and engine cooling

    NHTSA 04V289000 Reported 29,951 vehicles potentially affected GENERAL MOTORS CORP.

    Some sport utility vehicles equipped with an electronically controlled air suspension (ecas) have a condition in which the ecas may produce a brief electrical spike while the vehicle is operating. This electrical spike can disrupt the powertrain control module (PCM) causing the vehicle to stall.

    Remedy: Dealers will install a wiring harness. The recall will begin on august 19, 2004. Owners should contact oldsmobile at 1-800-630-6537 or GMC at 1-866-996-9463.

  2. Seat belts

    NHTSA 04V201000 Reported 261,801 vehicles potentially affected GENERAL MOTORS CORP.

    Certain light duty pickup trucks and sport utility vehicles fail to conform to federal motor vehicle safety standard no. 209, "seat belt assemblies." one of the two sensors in the driver's and front passenger's seat belt retractors could be inoperative. The seat belt retractors will lock when the belt webbing is extracted during a…

    Remedy: Dealers will inspect the driver and front passenger safety belt retractors, and replace them if necessary. Owner notification began on june 24, 2004. Owners should contact chevrolet at 1-800-630-2438, GMC at…

  3. Windshield wiper/washer (visibility)

    NHTSA 04V046000 Reported 581,394 vehicles potentially affected GENERAL MOTORS CORP.

    Certain sport utility vehicles have windshield wiper systems that will not turn on, cease operation while in use, fail to turn off/on by themselves (moisture sensitive wiper system), or have continuous windshield washer pump operation because the presence of water within the wiper modules can either cause a short circuit or can lead to…

    Remedy: Dealers will cover the windshield wiper module vent hole with a patch. Also, the wiper motor, circuit board, and electrical connector will be inspected to signs of water intrusion and/or corrosion and be replaced as…

  4. Owners/service/other manual (equipment)

    NHTSA 03V250000 Reported 1,707,825 vehicles potentially affected GENERAL MOTORS CORP.

    Certain minivans, passenger and sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage system." the owner's manual does not explain the meaning of the location symbols for the child restraint lower universal anchorage system.

    Remedy: Owners will be provided with a supplement for their owner's manual. This supplement describes and shows the location symbols for the child restraint anchors that are located in the vehicle and on the child restraint or…

  5. Interior/under dash (electrical system)

    NHTSA 03V096000 Reported 314,300 vehicles potentially affected GENERAL MOTORS CORP.

    Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standards no. 101, "control location, identification, and illumination" and no. 208, "occupant crash protection." these vehicles have an intermittent condition during vehicle start-up in which the instrument panel cluster may not properly…

    Remedy: Dealers will reprogram the instrument panel cluster. Owner notification began may 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy…

  6. Automatic transmission (power train)

    NHTSA 03V075000 Reported 511,167 vehicles potentially affected GENERAL MOTORS CORP.

    Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 114, "theft protection." these vehicles are equipped with a mechanical override that could allow the ignition key to be removed with the shift lever in a position other than park. In addition, these vehicles have an override…

    Remedy: Dealers will eliminate these conditions by disabling the overrides. Owner notification began on may 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the…

  7. Body (structure)

    NHTSA 02V273000 Reported 46 vehicles potentially affected GENERAL MOTORS CORP.

    Certain sport utility vehicles are missing welds on the rear floor plan.

    Remedy: Dealers will inspect the vehicle for missing welds. If missing welds are found, GM will exchange the vehicle for an equivalent vehicle or provide a refund of the purchase price. Owner notification began october 4,…

  8. Hoses, lines/piping, and fittings (fuel system)

    NHTSA 02V121000 Reported 136,511 vehicles potentially affected GENERAL MOTORS CORP.

    On certain sport utility vehicles, a fuel filter fitting can become disconnected. If this were to occur while attempting to start the engine, a no-start condition would result and fuel would be pumped out the fuel filter onto the ground.

    Remedy: Dealers will replace the fuel filter quick connect retainers. Owner notification began september 20, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the…

  9. Air bags: frontal

    NHTSA 02V222000 Reported 133,221 vehicles potentially affected GENERAL MOTORS CORP.

    Certain passenger, MINI vans, and sport utility vehicles have an air bag inflator on the driver's side that could fracture at a weld during a deployment.

    Remedy: Dealers will inspect, and replace, if necessary, the air bag module assembly on the driver's side. Owner notification began august 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon…

  10. Transfer case (4-wheel drive) (power train)

    NHTSA 01V334000 Reported 78,004 vehicles potentially affected GENERAL MOTORS CORP.

    Vehicle description: sport utility vehicles equipped with 4-wheel drive. The calibration of the transfer case control module could cause insufficient high speed gear engagement.

    Remedy: Dealers will update the transfer case control module calibration to increase gear engagement. Owner notification began november 6, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service…

  11. Transfer case (4-wheel drive) (power train)

    NHTSA 01V283000 Reported 895 vehicles potentially affected GENERAL MOTORS CORP.

    Vehicle description: sport utility vehicles (4 wheel-drive). Some of these vehicles were built with a range shift collar in the transmission transfer case that contains cracks.

    Remedy: Dealers will replace the transfer cases and update the control module calibration. Owner notification began september 6, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and…

  12. Body (structure)

    NHTSA 01V158000 Reported 8,197 vehicles potentially affected GENERAL MOTORS CORP.

    Vehicle description: certain sport utility vehicles fail to comply with requirements of FMVSS no. 201, "occupant protection in interior impacts." these vehicles have a console cover/armrest lid latch that could release at less than the 10g vertical load requirement of the standard.

    Remedy: Dealers will replace the console latch mechanism and install a striker plate. Owner notification began july 16, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not…

  13. Suspension: lower arm

    NHTSA 01V126000 Reported 30,476 vehicles potentially affected GENERAL MOTORS CORP.

    Vehicle description: sport utility vehicles. Under certain circumstances the front lower control arm brackets may fracture. This fracture could result in separation of the front lower control arm from the frame.

    Remedy: Dealers will replace the left and right front lower control arm brackets. Owner notification began by telephone on april 4, 2001. The followup letter to consumers was mailed may 3, 2001. Owners who take their vehicles…

487 owner complaints filed with NHTSA

Owners of the 2002 GMC Envoy have filed 487 complaints with NHTSA; 42 describe a crash and 12 describe a fire. Reports cite 47 injuries and 2 deaths. The average mileage at failure in those reports is 78,456 miles. Complaints peaked in 2003 with 79 filed that year.

Most-reported components

What owners are reporting

“Vehicle listed caught on fire while driving on interstate with unknown cause. No previous warnings. Was a risk to safety of driver/and or passengers.”

Owner complaint to NHTSA, July 3, 2026 · Unknown or other

“My vehicle has developed a leak in the plastic fuel tank at the junction of the fill hose connection and the body of the tank that is causing release of flammable vapors and liquid gasoline underneath”

Owner complaint to NHTSA, November 18, 2025 · Fuel/propulsion system

Fuel economy and specs

EPA ratings for the 2002 GMC Envoy (Envoy 2WD, Envoy 4WD, Envoy XL 2WD, Envoy XL 4WD). Ranges cover every tested configuration.

Combined15–16 mpg
City / Highway14 / 19–20
FuelRegular
EPA classSport Utility Vehicle - 2WD, Sport Utility Vehicle - 4WD
Engine6 cyl, 4.2 L
TransmissionAutomatic 4-spd

Compare GMC Envoy model years

Recall and complaint counts for every GMC Envoy model year in NHTSA's database.

Model yearRecallsComplaints
1995 GMC Envoy01
1996 GMC Envoy02
1997 GMC Envoy01
1998 GMC Envoy219
1999 GMC Envoy19
2000 GMC Envoy122
2001 GMC Envoy15
2002 GMC Envoy13487
2003 GMC Envoy7393
2004 GMC Envoy1367
2005 GMC Envoy2488
2006 GMC Envoy8352
2007 GMC Envoy5219
2008 GMC Envoy077
2009 GMC Envoy017

Checking a specific 2002 GMC Envoy

How do I know if my 2002 GMC Envoy has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 13 campaigns currently list the 2002 GMC Envoy; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised GMC dealer with your VIN and the NHTSA campaign number (for example 01V126000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other GMC models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.