2004 Ford F-650 SD Recalls, Complaints & Specs
2 safety recalls list the 2004 Ford F-650 SD, and owners have filed 10 complaints with NHTSA. Check your own VIN below.
2 safety recalls for the 2004 Ford F-650 SD
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Service brakes, air
Certain medium duty chassis cabs fail to comply to the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the air brake lines may be misrouted between the primary and secondary reservoir tanks of the air brake system.
Remedy: Ford will inspect the air brake line routing and if necessary, repair the vehicle. Owner notification began on september 12, 2003. Owners should contact ford at 1-800-248-0186.
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Labels (equipment)
Certain medium duty chassis cabs fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire placard label and incomplete vehicle label may have incorrect metric (kpa) tire pressure information (tire inflation pressure shown in…
Remedy: Owners will be sent corrected labels with instructions for installation. Owner notification began august 8, 2003. Owners should contact ford at 1-800-392-3673.
10 owner complaints filed with NHTSA
Owners of the 2004 Ford F-650 SD have filed 10 complaints with NHTSA. Reports cite 1 injury and 0 deaths. The average mileage at failure in those reports is 34,263 miles. Complaints peaked in 2004 with 2 filed that year.
Most-reported components
What owners are reporting
“The contact works for a trucking company that owns a 2004 Ford F-650 SD 3-Ton Commercial Vehicle. The contact stated that the gear shifter rubber boot was not securely mounted onto the floorboard, res”
Owner complaint to NHTSA, August 8, 2024 · Engine and engine cooling
“Lights on the unit will just shut of randomly i bought this new aug 24 2007 dealer looked at it said its a ford issue i contacted ford to get repaired ford says it is out of warranty. The dealer had t”
Owner complaint to NHTSA, August 15, 2008 · Electrical system
Compare Ford F-650 SD model years
Recall and complaint counts for every Ford F-650 SD model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 2004 Ford F-650 SD | 2 | 10 |
| 2005 Ford F-650 SD | 2 | 6 |
| 2006 Ford F-650 SD | 0 | 3 |
| 2007 Ford F-650 SD | 1 | 5 |
| 2008 Ford F-650 SD | 4 | 2 |
| 2009 Ford F-650 SD | 3 | 1 |
| 2010 Ford F-650 SD | 1 | 0 |
| 2011 Ford F-650 SD | 3 | 1 |
| 2012 Ford F-650 SD | 1 | 0 |
| 2013 Ford F-650 SD | 1 | 0 |
| 2015 Ford F-650 SD | 4 | 1 |
| 2016 Ford F-650 SD | 3 | 3 |
| 2018 Ford F-650 SD | 5 | 0 |
| 2019 Ford F-650 SD | 0 | 4 |
| 2021 Ford F-650 SD | 1 | 1 |
| 2023 Ford F-650 SD | 1 | 2 |
| 2025 Ford F-650 SD | 3 | 4 |
| 2026 Ford F-650 SD | 0 | 1 |
Checking a specific 2004 Ford F-650 SD
How do I know if my 2004 Ford F-650 SD has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 2 campaigns currently list the 2004 Ford F-650 SD; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Ford dealer with your VIN and the NHTSA campaign number (for example 03V283000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Ford models
- F-15037,961 complaints
- Explorer34,566 complaints
- Escape27,430 complaints
- Fusion22,405 complaints
- Focus22,096 complaints
- Taurus18,159 complaints
- Windstar14,158 complaints
- Edge14,065 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.