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2004 Workhorse W20 Recalls, Complaints & Specs

2 safety recalls list the 2004 Workhorse W20, and owners have filed 7 complaints with NHTSA. Check your own VIN below.

2
safety recalls
7
owner complaints to NHTSA

2 safety recalls for the 2004 Workhorse W20

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Service brakes, hydraulic

    NHTSA 09V110000 Reported 48,876 vehicles potentially affected NAVISTAR, INC

    Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle…

    Remedy: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

  2. Engine and engine cooling

    NHTSA 06V225000 Reported 30,335 vehicles potentially affected WORKHORSE CUSTOM CHASSIS

    On certain motor home and truck chassis equipped with general motors 8.1l v8 engines, improper hardening during the heat treatment process can cause the fuel rail pulse damper retainer clip to fracture, resulting in inadequate retention of the damper. If the damper becomes loose, fuel could be pumped by the fuel pump into the under hood…

    Remedy: Dealers will replace the fuel rail pulse damper retainer clips on these engines free of charge. The recall began on september 1, 2006. Owners may contact workhorse at 877-294-6773.

7 owner complaints filed with NHTSA

Owners of the 2004 Workhorse W20 have filed 7 complaints with NHTSA. The average mileage at failure in those reports is 21,210 miles. Complaints peaked in 2008 with 4 filed that year.

Most-reported components

What owners are reporting

“We do not feel that the instrument panel cluster on our motorhome has ever been large enough or clear enough for easy reading. We have always been unhappy with the visibility and just recently the tra”

Owner complaint to NHTSA, June 26, 2009 · Electrical system

“While driving on us441 near tavares fl got a warning light for anti lock brakes. Pulled over into a shopping area. Left front wheel and right rear dual wheel were hot. Restarted engine got a brake fai”

Owner complaint to NHTSA, October 29, 2008 · Service brakes, hydraulic

Compare Workhorse W20 model years

Recall and complaint counts for every Workhorse W20 model year in NHTSA's database.

Model yearRecallsComplaints
2000 Workhorse W2011
2001 Workhorse W2032
2002 Workhorse W2026
2003 Workhorse W20111
2004 Workhorse W2027
2005 Workhorse W2023
2006 Workhorse W2023
2007 Workhorse W2010
2008 Workhorse W2010

Checking a specific 2004 Workhorse W20

How do I know if my 2004 Workhorse W20 has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 2 campaigns currently list the 2004 Workhorse W20; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Workhorse dealer with your VIN and the NHTSA campaign number (for example 06V225000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Workhorse models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.