Volvo Acl Recalls & Complaints by Model Year
NHTSA lists 19 safety recalls and 3 owner complaints across 13 model years of the Volvo Acl (1988–2000). The most-complained-about year is 1994.
Pick your Volvo Acl model year
| Model year | Recalls | Complaints |
|---|---|---|
| 2000 Volvo Acl | 4 | 0 |
| 1999 Volvo Acl | 6 | 1 |
| 1998 Volvo Acl | 5 | 1 |
| 1997 Volvo Acl | 6 | 0 |
| 1996 Volvo Acl | 3 | 0 |
| 1995 Volvo Acl | 5 | 0 |
| 1994 Volvo Acl | 3 | 1 |
| 1993 Volvo Acl | 1 | 0 |
| 1992 Volvo Acl | 1 | 0 |
| 1991 Volvo Acl | 1 | 0 |
| 1990 Volvo Acl | 1 | 0 |
| 1989 Volvo Acl | 1 | 0 |
| 1988 Volvo Acl | 1 | 0 |
What Volvo Acl owners complain about
Across all model years, owners have filed 3 complaints with NHTSA. The 1994 model year has the most, with 1.
All Volvo Acl recalls (19)
Every NHTSA safety campaign that lists a Volvo Acl, most recent first, with the model years each one covers.
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Tie rod assembly (steering)
On some heavy duty class 8 vehicles equipped with arvinmeritor axle assemblies which may have been manufactured with trw model 20edl ball sockets, the tie rod ball-socket bearings have a below specification case depth and/or hardness which can lead to premature wear out of the socket in some applications.
Remedy: Dealers will replace the ball socket assemblies. This campaign supersedes NHTSA campaign nos. 01v-139.001 and 02v-037.002. Owner notification began july 25, 2002. Owners who take their vehicles to an authorized dealer…
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Suspension
Vehicle description: heavy duty 6x4 trucks equipped with chalmers 800 series suspension kits. These suspension kits may have insufficient penetration of the weld attaching the torque rod eye to the torque rod tube.
Remedy: Dealers will replace all chalmers fixed torque rods on these vehicles. Chalmers is conducting the owner notification and remedy for this campaign. Owners who take their vehicles to an authorized dealer on an agreed…
Model years: 2000
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Tie rod assembly (steering)
Vehicle description: heavy duty, class 8, trucks equipped with tie rod assemblies containing 24-dl model ball sockets and manufactured by trw. Certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.
Remedy: Dealers will replace the defective ball sockets and/or drag links. Owner notification began during may 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the…
Model years: 1999
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Rim (wheels)
Vehicle description: heavy duty trucks equipped with accuride 22.5 x 8.25 15 tubeless demountable rims, part no. 32051. Certain rims contain a non-fusion area in the butt-weld of the mounting ring. Under certain circumstances, the defect could develop into a crack on the mounting ring.
Remedy: Accuride will inspect and replace the defective or suspect wheel rims.
Model years: 2000
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Tie rod assembly (steering)
Vehicle description: heavy duty class 8 vehicles equipped with arvinmeritor axle assemblies which may have been manufactured with trw model 20edl ball sockets. The tie rod ball-socket bearings have a below specification case depth and/or hardness which can lead to premature wear out of the socket in some applications.
Remedy: Dealers will replace the ball socket assemblies. The campaign has been superceded by recall no. 02v037002. Owner notification began november 17, 2000. Owners who take their vehicles to an authorized dealer on an agreed…
Model years: 1999
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Linkages (steering)
Vehicle description: heavy duty trucks equipped with trw 20-edl ball-socket assemblies. Certain of the ball-socket bearings have a below specification case depth and/or hardness which can lead to premature wear out of the socket. These bearings were produced between july 5 and october 3, 1999.
Remedy: Dealers will replace the ball-socket assemblies.
Model years: 1999
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Antilock (service brakes)
Vehicle description: heavy duty trucks built with bendix air ABS with an ec-17 1030r electronic control unit (ECU), there have been reports of unwanted ABS activation at low speeds caused by 1) chafed ABS wheel speed sensor wires on rotating parts or 2) a damaged component at the wheel end that generates a certain type of erratic sensor…
Remedy: Dealers will replace the ABS ECU.
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Parking brake
Vehicle description: heavy duty trucks equipped with haldex manifold dash valves (mdv) used in tractor and trailer parking brakes. These valves do not meet the requirements of FMVSS no. 121, "air brake systems." a loss of the isolation of the two brake system circuits can result in the loss of service brakes when there is another…
Remedy: Dealers will replace the suspect valves.
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Fifth wheel assembly (trailer hitches)
Vehicle description: heavy duty class 8 trucks equipped with fontaine fifth wheel assemblies, models sl5wms6125, sl5wms7125, sl5wms8125, sl5wms9125, sl5wms10125, sl5apm6125, sl5apm7125, slapm8125, sl5apm9125, sl5apm10125, sl5wms-d, sl5apm-d, and sl5bps-d. Improper installation of the fifth wheel assembly can cause cracking of the fifth…
Remedy: Dealers will inspect and replace the mounting plates that are cracked.
Model years: 1988, 1989, 1990, 1991, 1992, 1993
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Filler pipe and cap (fuel system)
Vehicle description: heavy duty trucks equipped with a steel fuel tank. The closure only fuel tank cap, installed on the steel fuel tank, failed when the tank was dropped from a 10' height as required by FMVSS no. 393, "liquid fuel tanks."
Remedy: Owners will be provided with a new fuel tank cap.
Model years: 1999
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Linkages (steering)
Vehicle description: heavy duty trucks equipped with a fal 8.0 front steer axle. The upper steering arm can fail without warning.
Remedy: Dealers will inspect the upper steering arm and replace it, if required.
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Lines and fittings (suspension)
Vehicle description: class 8 heavy duty trucks. The air suspension control valve supply line was not plumbed through an air pressure protection valve. In the event of a failure, there would be loss of air pressure in the 'b' system air reservoir that supplies air pressure for the front steer axle brakes.
Remedy: Dealers will install the necessary air pressure protection valve.
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Rim (wheels)
Vehicle description: heavy duty trucks equipped with aftermarket aluminum dual wheels, 22.5x8.25, one-piece, tubeless, supplied by accuride/akw. Certain design revisions combined with process conditions caused fatigue cracks in these wheels.
Remedy: Accuride/akw will replace these wheels.
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Wheel bearing (suspension)
Vehicle description: class 8 heavy duty trucks. The steer axle wheel bearing jam nut lock washer may not have been bent over the jam nut after the wheel bearings were adjusted.
Remedy: Dealers will inspect the steering axle wheel bearing jam nut lock washer to determine if it is bent over the jam nut, and if not, repair as required.
Model years: 1997
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Foundation components (service brakes)
The rear most axle of the tandem axle set could have inoperable brakes on one or both wheels because the brake s-cam was incorrectly installed.
Remedy: Dealers will inspect the brake system and repair the s-cam assembly if found reversed.
Model years: 1995
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Service brakes, air
The traction solenoid exhaust can be obstructed due to inadequate drainage and a build-up of road contamination between the mounting bracket and the solenoid housing. The obstructed exhaust prevents the relay valve control air pressure from venting after a differential braking traction event.
Remedy: Dealers will remove the suspect valve and install a new valve that has a modified solenoid housing which will allow for sufficient drainage and a new valve mounting bracket with increased height to reduce entry of…
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Linkages (steering)
Vehicle description: heavy duty class 8 vehicles built with a volvo 5.7 (12,500 lbs) front steering axle. Due to hydrogen embrittlement, the front steering axle king pins could have broken during assembly. Continued operation of a vehicle with a broken king pin could allow the pin to work loose.
Remedy: Dealers will inspect the vehicles for a broken king pin and replace the king pins if broken.
Model years: 1996
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Air suspension system (suspension)
The rear suspension axle retention plate can break under normal use, affecting axle alignment.
Remedy: Dealers will remove and replace the axle retention clip plates on affected vehicles.
Model years: 1995
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Service brakes, air: controls, pedals and linkages
Undercoating applied to the inside of the cab shell squeezed out during assembly onto the brake pedal plunger.
Remedy: Dealers will clean the undercoating from the brake pedal plunger assembly, lubricate and reinstall the brake pedal plunger assembly.
Other Volvo models
- XC901,528 complaints
- S601,266 complaints
- S80954 complaints
- V70933 complaints
- XC60651 complaints
- S70593 complaints
- 850569 complaints
- S40491 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.