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2004 Volkswagen Passat Recalls, Complaints & Specs

3 safety recalls list the 2004 Volkswagen Passat, and owners have filed 279 complaints with NHTSA. Check your own VIN below.

3
safety recalls
279
owner complaints to NHTSA
9 / 25
complaints citing a crash / fire
18–27
MPG combined (EPA)

3 safety recalls for the 2004 Volkswagen Passat

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Delivery (fuel system)

    NHTSA 08V156000 Reported 412,000 vehicles potentially affected VOLKSWAGEN OF AMERICA, INC

    Volkswagen is recalling 412,000 my 1999-2005 passat (5th generation) vehicles equipped with automatic transmissions and produced after june 14, 1999. These vehicles may have an underbody heat shield that can become damaged. In addition, affected vehicles with automatic or manual transmissions may have a fuel line (1.8t engines only) or…

    Remedy: Dealers will install additional underbody heat shields on vehicles with automatic transmissions to cover the possibly damaged areas and flash all 1.8t engines with a precautionary software update. Dealers will also…

  2. Switch (exterior lighting)

    NHTSA 07V063000 Reported 1,002,000 vehicles potentially affected VOLKSWAGEN OF AMERICA, INC

    On certain passenger, wagon, and convertible vehicles equipped with or without cruise control, a brake light switch may malfunction if it was installed incorrectly.

    Remedy: Dealers will install the newly designed brake light switch free of charge. The recall began on april 27, 2007, and will be conducted in several staggered mailings through september 21, 2007. Vehicles within the make,…

  3. Fuel system, diesel

    NHTSA 04V586000 Reported 19,284 vehicles potentially affected VOLKSWAGEN OF AMERICA, INC

    On certain passenger vehicles, the high pressure diesel pumps were produced with an improper fastener, which could allow diesel fuel to escape from the pump.

    Remedy: Dealers will replace the diesel pump. The recall began on february 8, 2005. Owners should contact volkswagen at 1-800-822-8987.

279 owner complaints filed with NHTSA

Owners of the 2004 Volkswagen Passat have filed 279 complaints with NHTSA; 9 describe a crash and 25 describe a fire. Reports cite 23 injuries and 0 deaths. The average mileage at failure in those reports is 72,532 miles. Complaints peaked in 2004 with 33 filed that year.

Most-reported components

What owners are reporting

“A fuel leak has developed from the top side of the fuel tank on the drivers side of me vehicle. A fuel leak in this manner is a serious critical and immediate safety risk. Recall 08V156000 was 'perfor”

Owner complaint to NHTSA, August 1, 2025 · Fuel/propulsion system

“There was a recall reported by the manufacturer, Volkswagenm in 2008. There were multiple Fuel System issues: A Heat Shield that may contact the exhaust system and result in a vehicle fire; a fuel lea”

Owner complaint to NHTSA, May 23, 2025 · Fuel/propulsion system

Fuel economy and specs

EPA ratings for the 2004 Volkswagen Passat (Passat 4motion, Passat Wagon, Passat Wagon 4motion). Ranges cover every tested configuration.

Combined18–27 mpg
City / Highway15–23 / 22–34
FuelDiesel, Premium
EPA classCompact Cars, Midsize Cars, Midsize Station Wagons
Engine4/6/8 cyl, 1.8/2/2.8/4 L
TransmissionAutomatic (S5); Manual 5-spd; Manual 6-spd

Compare Volkswagen Passat model years

Recall and complaint counts for every Volkswagen Passat model year in NHTSA's database.

Model yearRecallsComplaints
1988 Volkswagen Passat10
1989 Volkswagen Passat10
1990 Volkswagen Passat234
1991 Volkswagen Passat124
1992 Volkswagen Passat139
1993 Volkswagen Passat368
1994 Volkswagen Passat125
1995 Volkswagen Passat193
1996 Volkswagen Passat140
1997 Volkswagen Passat037
1998 Volkswagen Passat4331
1999 Volkswagen Passat5664
2000 Volkswagen Passat3507
2001 Volkswagen Passat3430
2002 Volkswagen Passat3636
2003 Volkswagen Passat6628
2004 Volkswagen Passat3279
2005 Volkswagen Passat3148
2006 Volkswagen Passat7576
2007 Volkswagen Passat7262
2008 Volkswagen Passat4168
2009 Volkswagen Passat4146
2010 Volkswagen Passat4163
2011 Volkswagen Passat016
2012 Volkswagen Passat11484
2013 Volkswagen Passat9748
2014 Volkswagen Passat10594
2015 Volkswagen Passat7243
2016 Volkswagen Passat5106
2017 Volkswagen Passat7110
2018 Volkswagen Passat445
2019 Volkswagen Passat112
2020 Volkswagen Passat318
2021 Volkswagen Passat118
2022 Volkswagen Passat013

Checking a specific 2004 Volkswagen Passat

How do I know if my 2004 Volkswagen Passat has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 3 campaigns currently list the 2004 Volkswagen Passat; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Volkswagen dealer with your VIN and the NHTSA campaign number (for example 04V586000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Volkswagen models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.