RecallMyCar

2005 Tiffin Zephyr Recalls, Complaints & Specs

6 safety recalls list the 2005 Tiffin Zephyr. Check your own VIN below.

6
safety recalls
0
owner complaints to NHTSA

6 safety recalls for the 2005 Tiffin Zephyr

Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.

  1. Trailer hitches

    NHTSA 09V069000 Reported 1,408 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    Tiffin is recalling 1,408 my 2006-2009 allegro bus, my 2007-2009 phaeton and my 2005-2009 zephyr vehicles built on spartan chassis and equipped with putman hitches. Certain trailer hitches may fracture which could result in the loss of the trailer.

    Remedy: Tiffin is working with spartan and spartan is handling the remedy for this campaign (please see 08v-567). The trailer hitch will be replaced free of charge. Owners may contact spartan at 1-517-543-6400 or tiffin at…

  2. Recreational vehicle/trailer (equipment)

    NHTSA 08V509000 Reported 3,507 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    Tiffin is recalling 3,507 my 2004-2007 allegro, allegro bay and allero bus, my 2004-2005 phaeton and my 2005-2007 zephyr motor homes equipped with a two-door refrigerator manufactured by the dometic corporation. The refrigerator may have a defect in the boiler tube. Pressurized coolant solution could be released into an area where an…

    Remedy: Tiffin will be working with dometic in order to repair these refrigerators (please see 08e032). Dometic will repair these refrigerators by installing a secondary burn housing, a thermal fuse, and a melt fuse free of…

  3. Electrical system

    NHTSA 05V307000 Reported 265 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    On certain motor homes containing a 50 amp transfer switch built by intellitec, the material used for the wire lugs was changed from nickel plated to copper lugs. The copper lugs are softer than the nickel plated and do not retain the torque of the screw that clamps the wire connector.

    Remedy: Dealers will replace the changeover box. The recall began on july 21, 2005. Owners may contact tiffin at 1-256-356-8661.

  4. Water heater (equipment)

    NHTSA 05V268000 Reported 302 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    On certain class a motor homes equipped with vehicle systems' aqua-hot and hydro-hot water heaters, which use webasto burner tubes, the burner tubes do not meet specifications and could fail prematurely.

    Remedy: Tiffin is working with vehicle systems to notify owners and have the repair performed on their vehicles. Owners may contact vehicle systems at 1-800-685-4298 or tiffin at 256-356-8661.

  5. Recreational vehicle/trailer (equipment)

    NHTSA 05V145000 Reported 867 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    On certain recreational vehicles, the washer/dryer in the rear of the motor home can move.

    Remedy: Tiffin has provided the owners with a repair kit and installation instructions. The recall began on january 7, 2005. Owners may contact tiffin at 1-256-356-0205.

  6. Buckle assembly (seat belts)

    NHTSA 04V383000 Reported 1,662 vehicles potentially affected TIFFIN MOTORHOMES, INC.

    The seat belt assemblies on certain motor homes fail to comply with the loop load requirements of federal motor vehicle safety standard no. 209. "seat belt assemblies."

    Remedy: Amsafe will replace the buckles. Owners should contact amsafe at 574-266-8330 or tiffin at 1-256-356-8661.

No owner complaints on file

NHTSA has no owner complaints on file for the 2005 Tiffin Zephyr. For context, the average model year in NHTSA's database has dozens; a zero can mean a reliable vehicle, a rare one, or both.

Compare Tiffin Zephyr model years

Recall and complaint counts for every Tiffin Zephyr model year in NHTSA's database.

Model yearRecallsComplaints
1999 Tiffin Zephyr20
2000 Tiffin Zephyr30
2001 Tiffin Zephyr32
2002 Tiffin Zephyr31
2003 Tiffin Zephyr30
2005 Tiffin Zephyr60
2006 Tiffin Zephyr20
2007 Tiffin Zephyr50
2008 Tiffin Zephyr41
2009 Tiffin Zephyr60
2010 Tiffin Zephyr60
2011 Tiffin Zephyr40
2012 Tiffin Zephyr10
2013 Tiffin Zephyr31
2014 Tiffin Zephyr10
2015 Tiffin Zephyr10
2017 Tiffin Zephyr20
2018 Tiffin Zephyr60
2019 Tiffin Zephyr50
2020 Tiffin Zephyr30
2021 Tiffin Zephyr20
2022 Tiffin Zephyr50
2023 Tiffin Zephyr30
2024 Tiffin Zephyr20
2025 Tiffin Zephyr20
2026 Tiffin Zephyr10
2027 Tiffin Zephyr10

Checking a specific 2005 Tiffin Zephyr

How do I know if my 2005 Tiffin Zephyr has an open recall?

Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 6 campaigns currently list the 2005 Tiffin Zephyr; your car may already have been repaired under some of them.

Is the recall repair free?

Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Tiffin dealer with your VIN and the NHTSA campaign number (for example 04V383000).

What is the difference between a recall and a complaint?

A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.

Other Tiffin models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.