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Terex HR40 Recalls & Complaints by Model Year

NHTSA lists 4 safety recalls and 0 owner complaints across 9 model years of the Terex HR40 (1999–2025).

4
safety recalls, all years
0
owner complaints, all years
2000
year with most recalls

Pick your Terex HR40 model year

Model yearRecallsComplaints
2025 Terex HR4010
2013 Terex HR4010
2012 Terex HR4010
2011 Terex HR4010
2010 Terex HR4010
2009 Terex HR4010
2001 Terex HR4020
2000 Terex HR4020
1999 Terex HR4010

All Terex HR40 recalls (4)

Every NHTSA safety campaign that lists a Terex HR40, most recent first, with the model years each one covers.

  1. Motor/hydraulic pump (equipment)

    NHTSA 26V006000 Reported 88 vehicles potentially affected Terex South Dakota, Inc.

    Terex South Dakota, Inc. (Terex) is recalling certain 2025 TL-Series, LT-Series, LTM40, HR40, HR46, and SCM55 areal device vehicles. The control valve may have been assembled with an incorrect plug, causing the hydraulic equipment to overheat.

    Remedy: Dealers will inspect and repair the control valve as necessary, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Terex's customer service at 1-605-882-4000. Terex's number for…

    Model years: 2025

  2. Equipment

    NHTSA 14V371000 Reported 74 vehicles potentially affected Terex South Dakota, Inc.

    Terex South Dakota, Inc. (Terex) is recalling certain model year 2009-2013 LT38, LT40, LTM40, NT29, TL37, HR40, L13i, and TPL40 aerial devices manufactured on 2009-2013 Ford F-350, F-450, or F-550 Super Duty chassis with a 6.8L engine, and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak…

    Remedy: Terex will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in September 15, 2014. Owners may contact Terex customer…

    Model years: 2009, 2010, 2011, 2012, 2013

  3. Equipment

    NHTSA 11V418000 Reported 109 vehicles potentially affected TEREX TELELECT, INC.

    Terex is recalling certain model year 2000 and 2001 hr37m and hr40m utility trucks manufactured from november 2000 through december 2001. The aerial devices installed on these trucks may contain a lower boom lift cylinder with defective components. The material used to produce the cylinder rod ends was not to specifications.

    Remedy: Terex will notify owners, and dealers will inspect the cylinder rod ends for cracks. Dealers will also test the cylinder material for hardness. The safety recall began on august 30, 2011. Owners may contact terex…

    Model years: 2000, 2001

  4. Equipment

    NHTSA 09V168000 Reported 192 vehicles potentially affected TEREX TELELECT, INC.

    Terex telelect, inc. Is recalling 192 my 1999 through 2001 hr37 and hr40 utility trucks manufactured from june 21, 1999 through january 30, 2001, which utilize hydraulic cylinder 437250d to lift the lower boom assembly. These units were built with rod eye material that was not to specification in the lift cylinder.

    Remedy: Terex will notify owners and replace the lower boom lift cylinder free of charge. The safety recall began on may 29, 2009. Owners may contact terex utilities warranty department by calling 1-605-884-3892.

    Model years: 1999, 2000, 2001

Other Terex models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.