Terex HR40 Recalls & Complaints by Model Year
NHTSA lists 4 safety recalls and 0 owner complaints across 9 model years of the Terex HR40 (1999–2025).
Pick your Terex HR40 model year
| Model year | Recalls | Complaints |
|---|---|---|
| 2025 Terex HR40 | 1 | 0 |
| 2013 Terex HR40 | 1 | 0 |
| 2012 Terex HR40 | 1 | 0 |
| 2011 Terex HR40 | 1 | 0 |
| 2010 Terex HR40 | 1 | 0 |
| 2009 Terex HR40 | 1 | 0 |
| 2001 Terex HR40 | 2 | 0 |
| 2000 Terex HR40 | 2 | 0 |
| 1999 Terex HR40 | 1 | 0 |
All Terex HR40 recalls (4)
Every NHTSA safety campaign that lists a Terex HR40, most recent first, with the model years each one covers.
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Motor/hydraulic pump (equipment)
Terex South Dakota, Inc. (Terex) is recalling certain 2025 TL-Series, LT-Series, LTM40, HR40, HR46, and SCM55 areal device vehicles. The control valve may have been assembled with an incorrect plug, causing the hydraulic equipment to overheat.
Remedy: Dealers will inspect and repair the control valve as necessary, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Terex's customer service at 1-605-882-4000. Terex's number for…
Model years: 2025
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Equipment
Terex South Dakota, Inc. (Terex) is recalling certain model year 2009-2013 LT38, LT40, LTM40, NT29, TL37, HR40, L13i, and TPL40 aerial devices manufactured on 2009-2013 Ford F-350, F-450, or F-550 Super Duty chassis with a 6.8L engine, and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak…
Remedy: Terex will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in September 15, 2014. Owners may contact Terex customer…
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Equipment
Terex is recalling certain model year 2000 and 2001 hr37m and hr40m utility trucks manufactured from november 2000 through december 2001. The aerial devices installed on these trucks may contain a lower boom lift cylinder with defective components. The material used to produce the cylinder rod ends was not to specifications.
Remedy: Terex will notify owners, and dealers will inspect the cylinder rod ends for cracks. Dealers will also test the cylinder material for hardness. The safety recall began on august 30, 2011. Owners may contact terex…
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Equipment
Terex telelect, inc. Is recalling 192 my 1999 through 2001 hr37 and hr40 utility trucks manufactured from june 21, 1999 through january 30, 2001, which utilize hydraulic cylinder 437250d to lift the lower boom assembly. These units were built with rod eye material that was not to specification in the lift cylinder.
Remedy: Terex will notify owners and replace the lower boom lift cylinder free of charge. The safety recall began on may 29, 2009. Owners may contact terex utilities warranty department by calling 1-605-884-3892.
Other Terex models
- AL41 complaints
- Dfp HD1 complaints
- XT551 complaints
- Aerial Devices0 complaints
- C40000 complaints
- C50000 complaints
- C60000 complaints
- C70000 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.