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NHTSA Recall 25V041000: Software (exterior lighting) and 2 other components

PACCAR Incorporated reported this safety recall to NHTSA on , covering an estimated 5,378 vehicles. It affects 9 models including the Kenworth T180.

5,378
vehicles potentially affected
9
models affected
2025
owners notified (March 26)
NHTSA campaign25V041000
Manufacturer campaign25KWB 25PBB
ComponentsEXTERIOR LIGHTING › LIGHTING CONTROL MODULE › SOFTWARE; ELECTRICAL SYSTEM › INSTRUMENT CLUSTER/PANEL; EXTERIOR LIGHTING › HAZARD FLASHING WARNING LIGHTS › SWITCH
Report receivedJanuary 29, 2025
Owner notificationMarch 26, 2025
Initiated byManufacturer

Defect

PACCAR Incorporated (PACCAR) is recalling certain 2025 Kenworth T180, Peterbilt 535, 567, 2025-2026 Kenworth T280, 2023-2026 Kenworth T380, 2024-2026 Kenworth T480, 2024-2026 Peterbilt 536, 537, and 548 trucks. The exterior lighting switch may fail, resulting in the hazard lights and the instrument display back-light brightness adjustment not functioning. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Control and Displays" and 108, "Lamps, Reflective Devices and Associated Equipment."

Safety risk

Inoperative hazard lights cannot alert other drivers as intended. In addition, the inability to adjust the brightness on the instrument panel display can make it difficult to see critical safety information or distract the driver. Both scenarios can increase the risk of a crash.

Remedy

Dealers will update the vehicle cab controller unit (VECU) software, free of charge. Owners are advised that a non-responsive switch can be temporarily reset by a key cycle. Owner notification letters were mailed March 26, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 25KWB and 25PBB.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Vehicles covered by recall 25V041000

Make and modelModel years
Kenworth T1802025
Kenworth T2802025, 2026
Kenworth T3802023, 2024, 2025, 2026
Kenworth T4802024, 2025, 2026
Peterbilt 5352025
Peterbilt 5362024, 2025, 2026
Peterbilt 5372024, 2025, 2026
Peterbilt 5482024, 2025, 2026
Peterbilt 5672025

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.