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NHTSA Recall 11V431000: Engine and engine cooling

NEW FLYER INDUSTRIES LTD reported this safety recall to NHTSA on , covering an estimated 78 vehicles. It affects 8 models including the New Flyer D35LFR.

78
vehicles potentially affected
8
models affected
2011
owners notified (September 1)
NHTSA campaign11V431000
Manufacturer campaignR11-019
ComponentENGINE AND ENGINE COOLING
Report receivedAugust 22, 2011
Owner notificationSeptember 1, 2011
Initiated byManufacturer

Defect

New flyer is recalling certain model year 2010 heavy duty transit buses, models d35lfr, d40lfr, d60lfr, de40lfr, de60lfr, xd35, xde35, and xde40, manufactured from september 30, 2010, through june 3, 2011, equipped with a cummins isb, isl, isc, or isx diesel engine. The v-band clamp assembly, part numbers q187684, q187685, and q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (doc)/diesel particulate filter (dpf) include a t-bolt which can fracture and fail when subjected to stress or load. A fracture or failure of the t-bolt may cause the clamp to loosen and the inlet or outlet sections attached to the doc/dpf housing to disconnect.

Safety risk

If the inlet or outlet sections disconnect, hot exhaust gases can vent prior to exiting the tailpipe, creating the risk of combustion and a fire. If both clamps fail, there is a risk in some applications that the doc/dpf housing may detach completely, creating a road hazard.

Remedy

New flyer is working with cummins to identify and notify owners of the recall campaign. Repairs will be performed by authorized cummins dealers free of charge. The safety recall began on september 1, 2011. Owners may contact cummins at 1-812-377-5000 or new flyer customer services at 1-204-934-4876.

Notes

Cummins recall campaign number is c1154.new flyer's recall campaign number is r11-019.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Vehicles covered by recall 11V431000

Make and modelModel years
New Flyer D35LFR2010
New Flyer D40LFR2010
New Flyer D60LFR2010
New Flyer DE40LFR2010
New Flyer DE60LFR2010
New Flyer XD352010
New Flyer XDE352010
New Flyer XDE402010

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.