2005 Harley-Davidson XL Recalls, Complaints & Specs
1 safety recall lists the 2005 Harley-Davidson XL, and owners have filed 3 complaints with NHTSA. Check your own VIN below.
1 safety recall for the 2005 Harley-Davidson XL
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Tank assembly (fuel system)
On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip…
Remedy: Dealers will test each canister for blockage, then replace as necessary. The recall began november 4, 2004. Owners should contact harley-davidson at 1-414-343-4056.
3 owner complaints filed with NHTSA
Owners of the 2005 Harley-Davidson XL have filed 3 complaints with NHTSA. The average mileage at failure in those reports is 10,000 miles. Complaints peaked in 2005 with 1 filed that year.
Most-reported components
What owners are reporting
“Tl* the contact owns a 2005 harley davidson xb (n/a). The contact was driving approximately 45 MPH when the vehicle stalled without warning. The vehicle was towed to the dealer but the failure was not”
Owner complaint to NHTSA, March 25, 2011 · Fuel system, gasoline
“I recently purchased a motorcycle trailer from kendon industries, 3711 e. La palma ave, anaheim, ca 92806. The trailer was specifically designed for a long bike (chopper style). The first time i used”
Owner complaint to NHTSA, December 18, 2006 · Latches/locks/linkages
Compare Harley-Davidson XL model years
Recall and complaint counts for every Harley-Davidson XL model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 1989 Harley-Davidson XL | 1 | 0 |
| 1990 Harley-Davidson XL | 2 | 0 |
| 1995 Harley-Davidson XL | 1 | 0 |
| 1996 Harley-Davidson XL | 1 | 0 |
| 1997 Harley-Davidson XL | 1 | 0 |
| 1998 Harley-Davidson XL | 0 | 2 |
| 1999 Harley-Davidson XL | 0 | 2 |
| 2005 Harley-Davidson XL | 1 | 3 |
Checking a specific 2005 Harley-Davidson XL
How do I know if my 2005 Harley-Davidson XL has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 1 campaign currently lists the 2005 Harley-Davidson XL; your car may already have been repaired under it.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised Harley-Davidson dealer with your VIN and the NHTSA campaign number (for example 04V465000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other Harley-Davidson models
- Flhtcu276 complaints
- Flhx185 complaints
- Flhtk161 complaints
- Flhtc112 complaints
- Flhtcui108 complaints
- Harley Davidson105 complaints
- XG75088 complaints
- Flhr87 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.