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Gillig 35 and 40 Foot Low Floor Recalls & Complaints by Model Year

NHTSA lists 2 safety recalls and 0 owner complaints across 2 model years of the Gillig 35 and 40 Foot Low Floor (2004–2005).

2
safety recalls, all years
0
owner complaints, all years
2004
year with most recalls

Pick your Gillig 35 and 40 Foot Low Floor model year

Model yearRecallsComplaints
2005 Gillig 35 and 40 Foot Low Floor10
2004 Gillig 35 and 40 Foot Low Floor20

All Gillig 35 and 40 Foot Low Floor recalls (2)

Every NHTSA safety campaign that lists a Gillig 35 and 40 Foot Low Floor, most recent first, with the model years each one covers.

  1. Suspension: front

    NHTSA 05V271000 Reported 1,096 vehicles potentially affected GILLIG CORPORATION

    On certain transit buses, the cast clamp portion of the torque rod could crack under initial torqueing of the clamp fasteners resulting in breakage or cracks. Casting porosity and incorrect heat treatment caused potential weakness in the cast clamp portion of the torque rod.

    Remedy: Dealers will replace the cast iron torque rod clamps with a fabricated steel clamps free of charge. The recall began on june 17, 2005. Owners may contact gillig at 510-785-1500.

    Model years: 2004, 2005

  2. Engine and engine cooling

    NHTSA 05V106000 Reported 10 vehicles potentially affected GILLIG CORPORATION

    On certain transit buses equipped with webasto heaters, the burner tubes are made of material that does not meet specifications and could fail prematurely.

    Remedy: Webasto is conducting the owner notification and remedy for this campaign. Websto will replace the suspected defective parts. Owners may contact webasto at 810-593-6000 or gillig at 510-264-5031.

    Model years: 2004

Other Gillig models

Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.