Ford F Super Duty Recalls & Complaints by Model Year
NHTSA lists 12 safety recalls and 415 owner complaints across 20 model years of the Ford F Super Duty (1981–2008). The most-complained-about year is 1999.
Pick your Ford F Super Duty model year
| Model year | Recalls | Complaints |
|---|---|---|
| 2008 Ford F Super Duty | 0 | 31 |
| 2005 Ford F Super Duty | 0 | 27 |
| 2004 Ford F Super Duty | 0 | 14 |
| 2003 Ford F Super Duty | 0 | 27 |
| 2002 Ford F Super Duty | 0 | 34 |
| 2001 Ford F Super Duty | 1 | 32 |
| 2000 Ford F Super Duty | 3 | 63 |
| 1999 Ford F Super Duty | 3 | 93 |
| 1998 Ford F Super Duty | 0 | 14 |
| 1997 Ford F Super Duty | 3 | 24 |
| 1996 Ford F Super Duty | 2 | 8 |
| 1995 Ford F Super Duty | 1 | 12 |
| 1994 Ford F Super Duty | 2 | 20 |
| 1993 Ford F Super Duty | 2 | 3 |
| 1992 Ford F Super Duty | 1 | 8 |
| 1991 Ford F Super Duty | 1 | 1 |
| 1990 Ford F Super Duty | 0 | 1 |
| 1989 Ford F Super Duty | 0 | 1 |
| 1987 Ford F Super Duty | 0 | 1 |
| 1981 Ford F Super Duty | 0 | 1 |
What Ford F Super Duty owners complain about
Across all model years, owners have filed 415 complaints with NHTSA. The 1999 model year has the most, with 93.
All Ford F Super Duty recalls (12)
Every NHTSA safety campaign that lists a Ford F Super Duty, most recent first, with the model years each one covers.
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Filler pipe and cap (fuel system)
Vehicle description: f-super duty crew cab pickup trucks (f-350 short wheelbase trucks equipped with a 6 3/4' pickup box and dual rear wheels) were built after a change was implemented to delete a clamp, and later a bracket that provided a ground for the fuel filler pipe. The pickup box may not have been properly grounded.
Remedy: Dealers will install a fuel filler pipe ground. Owner notification began march 26, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a…
Model years: 2001
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Switch (exterior lighting)
Vehicle description: motor home chassis. These vehicles may have a mis-routed wire harness that attaches to the brake pedal position switch. The wire could rub on the steering column, resulting in a short circuit and a blown fuse, causing a loss of stop lamp function.
Remedy: Dealers will inspect and, if necessary, repair the wire harness to the brake pedal switch. Owner notification began september 25, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service…
Model years: 2000
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Pedals and linkages (service brakes)
Vehicle description: f-super duty stripped motor home chassis because they may have a missing or partially installed brake pedal to master cylinder pushrod retaining clip.
Remedy: Dealers will inspect the retaining clip installation. Missing or partially installed clips will be properly installed. In addition, dealers will also inspect vehicles for lower than intended wheel lug nut torque;…
Model years: 2000
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Vehicle speed control
Vehicle description: super duty trucks and chassis-cabs equipped with 5.4l manual transmission powertrains. The accelerator cable core wire can wear the cable conduit end fitting due to a fifteen degree angle it makes with the conduit at the throttle body end. This could also lead to wear or separation of strands of the core wire, which…
Remedy: Dealers will replace the accelerator cable and throttle body.
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Vehicle speed control
Vehicle description: motor home chassis. The accelerator cable is susceptible to freezing. Water can accumulate in the end fitting and can freeze at temperatures of 32 degrees fahrenheit and below. The ice could prevent the accelerator from returning to idle.
Remedy: Dealers will replace the accelerator cable with a revised accelerator cable.
Model years: 1999
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Cables (vehicle speed control)
Vehicle description: motor home chassis. The accelerator cable is susceptible to freezing. Water can accumulate in the end fitting and at temperatures of 32 degrees fahrenheit and below, can freeze. The ice could prevent the accelerator from return to idle.
Remedy: Dealers will replace the accelerator cable with a revised accelerator cable.
Model years: 1999
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Gas recirculation valve (egr valve) (engine and engine cooling)
Vehicle description: motor home chassis. Hot exhaust gasses can leak from the exhaust gas return (egr) tube on the engine. A hole can develop in the flexible section of the tube. Heat damage to the passenger compartment floor and floor covering can occur.
Remedy: Dealers will replace the egr tube.
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Bead (tires)
Vehicle description: light duty pickup trucks and chassis. The tires on these vehicles were damaged during mounting onto the wheels. Only trucks produced at the cuautitlan, mexico plant between september 1, 1996, and july 17, 1997, were affected by the defect.
Remedy: Due to the age of the vehicles and this recall affecting original equipment tires only, ford will no longer accept claims for this campaign.
Model years: 1997
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Cables (electrical system)
A plastic coated steel support strap for the battery cable was damaged when it was crimped onto the cable.
Remedy: Dealers will inspect the cable insulation and replace the support strap with a revised, uncrimped strap attached with tape. In addition, convolute will be added between the cable and the support strap. Damaged battery…
Model years: 1997
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Frame and members (structure)
The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.
Remedy: Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).
Model years: 1996
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Bumpers (structure)
The u-clip style nuts that retain the front bumpers to the front bumper inner arms can fracture.
Remedy: Inspection and replacement of the four u-clip nuts and the associated bolts.
Model years: 1994
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Tank assembly (fuel system)
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Remedy: Replacement of the fuel pressure regulator and installation of redundant check valves.
Model years: 1991, 1992, 1993
Other Ford models
- F-15037,961 complaints
- Explorer34,566 complaints
- Escape27,430 complaints
- Fusion22,405 complaints
- Focus22,096 complaints
- Taurus18,159 complaints
- Windstar14,158 complaints
- Edge14,065 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.