2002 BMW 540I Recalls, Complaints & Specs
2 safety recalls list the 2002 BMW 540I, and owners have filed 12 complaints with NHTSA. At least one recall carries a do-not-drive or park-outside advisory. Check your own VIN below.
2 safety recalls for the 2002 BMW 540I
Most recent first. Recall repairs are free at any authorised dealer. Click a recall for the full defect, consequence and remedy text.
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Inflator module (air bags) Do not drive
BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the…
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers…
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Inflator module (air bags) Do not drive
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports…
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners…
12 owner complaints filed with NHTSA
Owners of the 2002 BMW 540I have filed 12 complaints with NHTSA; 1 describe a crash. The average mileage at failure in those reports is 99,220 miles. Complaints peaked in 2015 with 3 filed that year.
Most-reported components
What owners are reporting
“Tl* the contact owned a 2002 BMW 540i. While the contact's vehicle was at a stop sign, it was rear ended by another vehicle. The air bags failed to deploy. There were no injuries and a police report w”
Owner complaint to NHTSA, January 23, 2018 · Air bags
“Tl* the contact owns a 2002 BMW 540i. The contact stated that it took ten attempts to start the vehicle. The failure occurred at least thirty times. The manufacturer was notified of the failure. The v”
Owner complaint to NHTSA, December 9, 2016 · Electrical system
Compare BMW 540I model years
Recall and complaint counts for every BMW 540I model year in NHTSA's database.
| Model year | Recalls | Complaints |
|---|---|---|
| 1989 BMW 540I | 1 | 0 |
| 1990 BMW 540I | 1 | 0 |
| 1991 BMW 540I | 1 | 0 |
| 1992 BMW 540I | 1 | 0 |
| 1993 BMW 540I | 1 | 0 |
| 1994 BMW 540I | 4 | 8 |
| 1995 BMW 540I | 2 | 10 |
| 1997 BMW 540I | 0 | 27 |
| 1998 BMW 540I | 1 | 26 |
| 1999 BMW 540I | 1 | 22 |
| 2000 BMW 540I | 2 | 31 |
| 2001 BMW 540I | 4 | 15 |
| 2002 BMW 540I | 2 | 12 |
| 2003 BMW 540I | 2 | 7 |
| 2017 BMW 540I | 1 | 20 |
| 2018 BMW 540I | 2 | 31 |
| 2019 BMW 540I | 1 | 11 |
| 2020 BMW 540I | 5 | 3 |
| 2021 BMW 540I | 6 | 9 |
| 2022 BMW 540I | 1 | 6 |
| 2023 BMW 540I | 1 | 5 |
| 2024 BMW 540I | 1 | 5 |
| 2025 BMW 540I | 0 | 1 |
Checking a specific 2002 BMW 540I
How do I know if my 2002 BMW 540I has an open recall?
Enter your 17-character VIN above. The VIN is on the driver's side dashboard (visible through the windshield), the driver's door jamb sticker, and your registration or insurance card. The check runs against NHTSA's live database and tells you which campaigns list your vehicle. 2 campaigns currently list the 2002 BMW 540I; your car may already have been repaired under some of them.
Is the recall repair free?
Yes. Under federal law, manufacturers must fix safety recalls at no charge for vehicles up to 15 years old from the date of sale to the first owner. Contact any authorised BMW dealer with your VIN and the NHTSA campaign number (for example 15V318000).
What is the difference between a recall and a complaint?
A recall is a safety campaign filed by the manufacturer or ordered by NHTSA, with a defined defect and remedy. A complaint is a report an owner sent to NHTSA; it is not verified, but patterns of complaints are what trigger NHTSA investigations and, eventually, recalls.
Other BMW models
- X53,154 complaints
- 328I2,578 complaints
- X32,004 complaints
- 325I1,386 complaints
- Z41,281 complaints
- 3 Series843 complaints
- 528I835 complaints
- 330I815 complaints
Source: NHTSA recall and complaint databases and EPA fuel economy data, October 2026. Complaint counts are owner reports to NHTSA, not verified defects. Recall counts are safety campaigns that list this model year; whether a particular car was already repaired depends on its VIN. How this data is compiled.