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NHTSA Recall 96V204000: Fuel injection system (fuel system)

HARLEY-DAVIDSON MOTOR CO. reported this safety recall to NHTSA on , covering an estimated 176,515 vehicles. It affects 4 models including the Harley-Davidson Fl.

176,515
vehicles potentially affected
4
models affected
1996
owners notified (October 25)
NHTSA campaign96V204000
ComponentFUEL SYSTEM, GASOLINE › FUEL INJECTION SYSTEM
Report receivedOctober 22, 1996
Owner notificationOctober 25, 1996
Initiated byManufacturer

Defect

The effects of reformulated gasoline along with certain usage of the fuel supply valve affects the supply of gasoline to the carburetor. This condition requires two factors: (1) the use of reformulated fuels containing mbte and (2) starting the motorcycle with the fuel valve handle in the off position.

Safety risk

This condition can cause the fuel flow to be unpredictable thus causing the engine to shut down increasing the risk of a motorcycle accident.

Remedy

Dealers the replace the diaphragm in the fuel valve.

Notes

Owner notification:owner notification is expected to begin during october 1996.note:owners who take their motorcycles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact harley davidson at 1-414-342-4680.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Vehicles covered by recall 96V204000

Make and modelModel years
Harley-Davidson Fl1994, 1995, 1996, 1997
Harley-Davidson Fx1995, 1996, 1997
Harley-Davidson Softail1995, 1996, 1997
Harley-Davidson XL1995, 1996, 1997

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.