NHTSA Recall 25V567000: Traction battery (electrical system) and software (electrical system)
Motor Coach Industries reported this safety recall to NHTSA on , covering an estimated 59 vehicles. It affects 3 models including the Mci D45CRTE.
| NHTSA campaign | 25V567000 |
|---|---|
| Components | ELECTRICAL SYSTEM › PROPULSION SYSTEM › TRACTION BATTERY; ELECTRICAL SYSTEM › PROPULSION SYSTEM › TRACTION BATTERY › MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM) › SOFTWARE |
| Report received | August 29, 2025 |
| Owner notification | October 6, 2025 |
| Initiated by | Manufacturer |
Defect
Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Safety risk
A battery module that overheats increases the risk of a fire.
Remedy
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
Vehicles covered by recall 25V567000
| Make and model | Model years |
|---|---|
| Mci D45CRTE | 2024 |
| Mci D45CRTELE | 2021, 2023, 2024 |
| Mci J4500E | 2020, 2021, 2023, 2025 |
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.