NHTSA Recall 25V566000: Traction battery (electrical system) and software (electrical system)
New Flyer of America, Inc. reported this safety recall to NHTSA on , covering an estimated 1,170 vehicles. It affects 5 models including the New Flyer XE35.
| NHTSA campaign | 25V566000 |
|---|---|
| Components | ELECTRICAL SYSTEM › PROPULSION SYSTEM › TRACTION BATTERY; ELECTRICAL SYSTEM › PROPULSION SYSTEM › TRACTION BATTERY › MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM) › SOFTWARE |
| Report received | August 29, 2025 |
| Owner notification | October 6, 2025 |
| Initiated by | Manufacturer |
Defect
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Safety risk
A battery module that overheats increases the risk of a fire.
Remedy
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
Vehicles covered by recall 25V566000
| Make and model | Model years |
|---|---|
| New Flyer XE35 | 2019, 2020, 2021, 2022, 2023, 2024, 2025 |
| New Flyer XE40 | 2013, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025 |
| New Flyer XE60 | 2019, 2020, 2021, 2022, 2023, 2024, 2025 |
| New Flyer XHE40 | 2023, 2024, 2025 |
| New Flyer XHE60 | 2024, 2025 |
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.