Skip to content

NHTSA Recall 25V459000: Hoses, lines/piping, and fittings (service brakes)

Zero Motorcycles Inc. reported this safety recall to NHTSA on , covering an estimated 44 vehicles. It affects 4 models including the Zero Ds.

44
vehicles potentially affected
4
models affected
2025
owners notified (July 25)
NHTSA campaign25V459000
Manufacturer campaignSV-RCL-025-017
ComponentSERVICE BRAKES, HYDRAULIC › FOUNDATION COMPONENTS › HOSES, LINES/PIPING, AND FITTINGS
Report receivedJuly 11, 2025
Owner notificationJuly 25, 2025
Initiated byManufacturer

Defect

Zero Motorcycles Inc. (Zero) is recalling certain 2024 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.

Safety risk

A loss of brake pressure will reduce braking ability, increasing the risk of a crash.

Remedy

Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were be mailed July 28, 2025. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-017.

Vehicles covered by recall 25V459000

Make and modelModel years
Zero Ds2024
Zero Dsr2024
Zero Dsr/x2024
Zero Dsrp2024

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.