Skip to content

NHTSA Recall 24V635000: Hard parts internal/mechanical (engine and engine cooling)

Ford Motor Company reported this safety recall to NHTSA on , covering an estimated 90,736 vehicles. It affects 6 models including the Ford Bronco.

90,736
vehicles potentially affected
6
models affected
2025
owners notified (July 3)
NHTSA campaign24V635000
Manufacturer campaign24S55
ComponentENGINE AND ENGINE COOLING › ENGINE › HARD PARTS INTERNAL/MECHANICAL
Report receivedAugust 23, 2024
Owner notificationJuly 3, 2025
Initiated byNHTSA Office of Defects Investigation

Defect

Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a loss of drive power.

Safety risk

A loss of drive power increases the risk of a crash.

Remedy

Dealers will perform an engine cycle test and replace the engine as necessary, free of charge. Owner notification letters were mailed July 3, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S55.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Vehicles covered by recall 24V635000

Make and modelModel years
Ford Bronco2021, 2022
Ford Edge2021, 2022
Ford Explorer2021, 2022
Ford F-1502021, 2022
Lincoln Aviator2021, 2022
Lincoln Nautilus2021, 2022

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.