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NHTSA Recall 24V588000: Gas recirculation valve (egr valve) (engine and engine cooling)

BMW of North America, LLC reported this safety recall to NHTSA on , covering an estimated 15 vehicles. It affects 2018 BMW 540D.

15
vehicles potentially affected
1
model affected
2024
owners notified (October 7)
NHTSA campaign24V588000
ComponentENGINE AND ENGINE COOLING › EXHAUST SYSTEM › EMISSION CONTROL › GAS RECIRCULATION VALVE (EGR VALVE)
Report receivedAugust 8, 2024
Owner notificationOctober 7, 2024
Initiated byManufacturer

Defect

BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Safety risk

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

Remedy

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Vehicles covered by recall 24V588000

Make and modelModel years
BMW 540D2018

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.