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NHTSA Recall 21V364000: Fuel rail (fuel system)

Motor Coach Industries reported this safety recall to NHTSA on , covering an estimated 1,845 vehicles. It affects 8 models including the Mci D4000.

1,845
vehicles potentially affected
8
models affected
2021
owners notified (June 28)
NHTSA campaign21V364000
Manufacturer campaignR21-009
ComponentFUEL SYSTEM, DIESEL › FUEL INJECTION SYSTEM › FUEL RAIL
Report receivedMay 18, 2021
Owner notificationJune 28, 2021
Initiated byManufacturer

Defect

Motor Coach Industries (MCI) is recalling certain 2017-2018 D4000, 2017-2019 D4005, D4000ISTV, D4505, 2017-2020 D4500, J4500, 2018-2020 D45CRTLE, and 2018-2021 J3500 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

Safety risk

A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy

Dealers will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is R21-009.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Vehicles covered by recall 21V364000

Make and modelModel years
Mci D40002017, 2018
Mci D4000ISTV2017, 2018, 2019
Mci D40052017, 2018, 2019
Mci D45 Crt LE2018, 2019, 2020
Mci D45002017, 2018, 2019, 2020
Mci D45052017, 2018, 2019
Mci J35002018, 2019, 2020, 2021
Mci J45002017, 2018, 2019, 2020

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.