Skip to content

NHTSA Recall 18V166000: Hybrid propulsion system

Hyundai Motor America reported this safety recall to NHTSA on , covering an estimated 2,840 vehicles. It affects 2016–2018 Hyundai Sonata Plug-In Hybrid.

2,840
vehicles potentially affected
1
model affected
2018
owners notified (May 2)
NHTSA campaign18V166000
Manufacturer campaign175
ComponentHYBRID PROPULSION SYSTEM
Report receivedMarch 12, 2018
Owner notificationMay 2, 2018
Initiated byManufacturer

Defect

Hyundai Motor America (Hyundai) is recalling certain 2016-2018 Hyundai Sonata Plug-In Hybrid vehicles. These vehicles are equipped with a Voltage Protection Device (VPD), designed to protect the high voltage battery module, that may activate inadvertently.

Safety risk

If the VPD activates while the vehicle is being operated in Electric Vehicle (EV) mode, there may be a loss of power, increasing the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will remove the VPD switch and install a new Battery Management System (BMS) that contains an Overvoltage Protection Device (OPD). The recall is expected to begin May 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 175.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Vehicles covered by recall 18V166000

Make and modelModel years
Hyundai Sonata Plug-In Hybrid2016, 2017, 2018

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.