NHTSA Recall 09V418000: Exhaust system (engine and engine cooling)
SPRINTER ENGINEERING & COMPLIANCE SUPPOR reported this safety recall to NHTSA on , covering an estimated 14,423 vehicles. It affects 4 models including the Dodge Sprinter 2500.
| NHTSA campaign | 09V418000 |
|---|---|
| Manufacturer campaign | 2010040002 |
| Component | ENGINE AND ENGINE COOLING › EXHAUST SYSTEM |
| Report received | October 29, 2009 |
| Owner notification | June 4, 2010 |
| Initiated by | Manufacturer |
Defect
Sprinter is recalling certain model year 2002 through 2003 vans sold as dodge and freightliner vehicles. The intake manifolds may have corroded. A chemical reaction involving sulfur in the diesel fuel that takes place under certain conditions can lead to the formation of sulfuric acid in the exhaust channel of the intake manifold.
Safety risk
Intake manifold corrosion may lead to an exhaust gas leak, damage to the fuel return line which could cause a fuel leak, and heat damage to the insulation at the front wall.
Remedy
Dealers will inspect and replace the intake manifold free of charge. Chrysler, llc is handling the owner notification and remedy for this campaign. The recall began on june 4, 2010. Owners may contact chrysler at 1-800-853-1403 or sprinter at 843-695-5031.
Notes
Sprinter safety recall no. 2010040002.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Vehicles covered by recall 09V418000
| Make and model | Model years |
|---|---|
| Dodge Sprinter 2500 | 2002, 2003 |
| Dodge Sprinter 3500 | 2002, 2003 |
| Freightliner Sprinter 2500 | 2002, 2003 |
| Freightliner Sprinter 3500 | 2002, 2003 |
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.