NHTSA Recall 09V059000: Manifold/header/muffler/tail pipe (engine and engine cooling)
KAWASAKI MOTORS CORP., U.S.A. reported this safety recall to NHTSA on , covering an estimated 16,167 vehicles. It affects 2008–2009 Kawasaki KL650E.
| NHTSA campaign | 09V059000 |
|---|---|
| Component | ENGINE AND ENGINE COOLING › EXHAUST SYSTEM › MANIFOLD/HEADER/MUFFLER/TAIL PIPE |
| Report received | February 19, 2009 |
| Owner notification | February 23, 2009 |
| Initiated by | Manufacturer |
Defect
Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.
Safety risk
If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.
Remedy
Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.
Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Vehicles covered by recall 09V059000
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.