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NHTSA Recall 05V566000: Switch (electrical system)

AMERICAN SUZUKI MOTOR CORP. reported this safety recall to NHTSA on , covering an estimated 23,839 vehicles. It affects 2 models including the Suzuki VL800.

23,839
vehicles potentially affected
2
models affected
2006
owners notified (January 6)
NHTSA campaign05V566000
Manufacturer campaign2085
ComponentELECTRICAL SYSTEM › IGNITION › SWITCH
Report receivedDecember 21, 2005
Owner notificationJanuary 6, 2006
Initiated byManufacturer

Defect

On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production. If the wiring harness is not routed properly, it can rub against the clutch cable/throttle cable.

Safety risk

Continued rubbing may eventually lead to a short circuit which may cause the engine to stall or the lights to go out. This will increase the chance of a crash resulting in serious injury or death.

Remedy

Dealers will re-route the ignition switch wiring harness and replace the lock set including the ignition switch along with the clutch cable/throttle cable free of charge. The recall began on january 6, 2006. Owners may contact suzuki at 714-572-1490.

Notes

Suzuki recall no. 2085.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Vehicles covered by recall 05V566000

Make and modelModel years
Suzuki VL8002005, 2006
Suzuki VZ8002005, 2006

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.