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NHTSA Recall 05V421000: Exhaust system (engine and engine cooling)

NEW FLYER INDUSTRIES LTD reported this safety recall to NHTSA on , covering an estimated 11 vehicles. It affects 2003–2004 New Flyer D40LF.

11
vehicles potentially affected
1
model affected
2006
owners notified (December 19)
NHTSA campaign05V421000
ComponentENGINE AND ENGINE COOLING › EXHAUST SYSTEM
Report receivedSeptember 22, 2005
Owner notificationDecember 19, 2006
Initiated byNHTSA Office of Defects Investigation

Defect

On certain transit buses manufactured with detroit diesel series 50 engines, the electronic control module (ECM) will need to be reprogrammed to activate the exhaust temperature sensor.

Safety risk

In the event of a turbocharger failure there is a possibility of an exhaust or engine compartment fire.

Remedy

New flyer is working with detroit diesel to reprogram the engines. Owners may contact detroit diesel at 1-313-592-5791 or new flyer at 204-934-4876.

Notes

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Vehicles covered by recall 05V421000

Make and modelModel years
New Flyer D40LF2003, 2004

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.