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NHTSA Recall 05V378000: Hoses, lines/piping, and fittings (fuel system)

MERCEDES-BENZ USA, LLC. reported this safety recall to NHTSA on , covering an estimated 487 vehicles. It affects 2004–2005 Mercedes-Benz G55.

487
vehicles potentially affected
1
model affected
2005
owners notified (September 27)
NHTSA campaign05V378000
Manufacturer campaign2005080007
ComponentFUEL SYSTEM, GASOLINE › DELIVERY › HOSES, LINES/PIPING, AND FITTINGS
Report receivedAugust 29, 2005
Owner notificationSeptember 27, 2005
Initiated byManufacturer

Defect

On certain sport utility vehicles, the fuel return hose between fuel tank and return line can be permeated with fuel. This situation results from the expansion and contraction of the hose under pressure causing microcracks in the hose material.

Safety risk

These microcracks may cause fuel leakage. Fuel leakage in the presence of an ignition source could result in a fire.

Remedy

Dealers will inspect and replace all fuel return hoses with the appropriate hoses free of charge. The recall began on september 27, 2005. Owners may contact mercedes benz at 1-800-367-6372.

Notes

Mercedes-benz recall no. 2005080007.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Vehicles covered by recall 05V378000

Make and modelModel years
Mercedes-Benz G552004, 2005

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.