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NHTSA Recall 04V543000: Exhaust system (engine and engine cooling)

ORION BUS INDUSTRIES LTD. reported this safety recall to NHTSA on , covering an estimated 545 vehicles. It affects 2002–2004 Orion Orion VII.

545
vehicles potentially affected
1
model affected
2005
owners notified (July 17)
NHTSA campaign04V543000
ComponentENGINE AND ENGINE COOLING › EXHAUST SYSTEM
Report receivedNovember 12, 2004
Owner notificationJuly 17, 2005
Initiated byNHTSA Office of Defects Investigation

Defect

On certain buses equipped with compressed natural gas fuel containers, the thermal properties of the original exhaust blanket were insufficiently achieved with the component supplied. The performance of the exhaust temperature and the exhaust blanket were incorrectly evaluated for the supplied blanket.

Safety risk

The exhaust blanket can be degraded and lose insulating value. Surrounding components can degrade in the engine compartment and can malfunction due to the effect on wires and hoses.

Remedy

Dealers will install a replacement exhaust blanket. The recall began july 17, 2005. Owners should contact orion at 905-403-7832

Notes

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 04V543000

Make and modelModel years
Orion Orion VII2002, 2003, 2004

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.